An unmanned aerial vehicle selectively formed of high strength composite structural part portions and lightweight aerodynamic foam portions to provide a low-cost and lightweight UAV that comports with export, civil airspace, and safety regulations. To further to reduce an overall weight of the UAV, mechanical elements are designed to provide multiple functionalities. Structural elements may be manufactured in same or similar non-specialized processes, and non-structural elements manufactured in same or similar non-specialized processes, reducing overall manufacturing costs. Materials and bonding elements are selected to provide frangibility and yet maintain normal flight structural integrity.