The invention relates to a large-opening
composite material shell, a forming method and a forming tool. The large-opening
composite material shell comprises a front joint, a
fiber reinforced plastic shell and a rear joint, the appearances of the connecting parts of the front joint and the
fiber reinforced plastic shell and the connecting parts of the rear joint and the
fiber reinforced plastic shell are of inverted cone structures, and the inverted cone angle ranges from 0.3-1 degree; a forming process is divided into the procedures of heat
insulation layer coating, core mold combination, laying and winding and curing; the forming tool comprises a main shaft, a front connector positioning disc, a winding integral
metal core die and a rear connector positioning disc. The structure is simplified, longitudinal reinforcing fibers adopt unidirectional fiber cloth
layers and circumferential reinforcing fibers adopt a circumferential winding forming method, so that the winding difficulty is reduced, and the production efficiency is improved; the light weight and
high pressure performance of the large-opening
composite material shell are ensured, good manufacturability is achieved, and the requirement for efficient
batch production is met.