The invention provides an upsetting forming method of an ultra-large height-
diameter ratio
metal blank. The method comprises the following steps that (1), according to the initial blank size, the mold interior upsetting blank
diameter increasing rate and the free upsetting blank height-
diameter ratio, the mold interior upsetting pass is determined to plan the upsetting technological process; (2), according to the target size of an upsetting forming part, the free upsetting blank height-
diameter ratio and the mold interior upsetting blank diameter increasing rate, the upsetting ratios of all upsetting passes are determined; (3), an annular mold with the demolding slope is adopted for mold interior upsetting, the main working size can be determined by means of the method that the upsetting blank sizes of all the passes are calculated according to the upsetting ratios of all the passes; and (4), upsetting forming is conducted, specifically, upsetting of all the passes is sequentially conducted through a press
machine and a mold according to the planned upsetting process, and finally the needed upsetting forming part is obtained. According to the upsetting forming method of the ultra-large height-
diameter ratio metal blank, the phenomenon of upsetting
instability of the ultra-large height-
diameter ratio blank can be effectively avoided, upsetting bending of the blank is avoided, upsetting deformation uniformity can be adjusted and controlled, and the upsetting capacity is lowered, so that the effects of upsetting quality improving, upsetting
energy consumption reducing and device upsetting size range enlarging are achieved.