The invention discloses a numerical
simulation method of a flexible rolling and forming process of a curved-surface part. The numerical
simulation method comprises the following steps: acquiring material attribute parameters of a roller and a
sheet material; determining geometric parameters of the roller, the
sheet material and a
control unit; establishing a geometric model of the roller, the
sheet material and the
control unit by utilizing a three-dimensional drawing
software; acquiring technological parameters of flexible rolling and forming of the curved-surface part; establishing a finite-
element analysis model; carrying out
simulation analysis of the rolling and forming of the curved-surface part; identifying the accuracy of the finite-
element analysis model. According to the method disclosed by the invention, the roller is set to be an elastic body, and elastic deformation of the roller and elastic-plastic deformation of the sheet material are coupled; the
control unit is additionally arranged and is used for controlling a roller type of the roller; movement
coupling constraint is arranged on the end face of the roller so that the roller rotates around the bent axis of the roller. The numerical simulation method disclosed by the invention reflects a
real structure of a forming device and the rolling and forming process of the curved-surface part can be accurately simulated; the numerical simulation method has relatively high precision and efficiency, and evidences can be provided for designing and optimizing a flexible rolling and forming technology of the curved-surface part.