The invention discloses an internal joint process of an aluminum wire motor. Firstly, an aluminum enamelled wire and a
copper lead-out wire are subjected to terminal press connection, during the press connection, the aluminum enamelled wire is placed at the bottom of a U-shaped terminal, and the
copper lead-out wire is placed on the aluminum enamelled wire; then, a heat shrinkage sleeve is sheathed on the U-shaped terminal, at least 10mm of heat shrinkage sleeves are respectively exposed at two ends of the U-shaped terminal, a
stator is placed on a heating air passage, the heat shrinkage sleeve is heated, and two ends of the heat shrinkage sleeve are sealed, fixed and formed; next, an insulation sleeve is sheathed outside the sealed sleeve; and finally, the
stator is integrally immersed by insulation paint and is then baked, and during the process, the insulation paint is immersed inside the insulation sleeve. The internal joint process of the aluminum wire motor has the advantages that the heat shrinkage sleeves are sheathed outside the U-shaped terminal, the triple sealing protection is realized at the aluminum wire joint part through the sheathing of the insulation sleeve and the immersing of the insulation paint, the sealing effect at the U-shaped terminal part is better, and the
motor insulation is more perfect, so the motor quality is improved, and the service life of the motor is prolonged.