The invention discloses a precision forming method for a straight /
helical tooth cylinder gear with corners easy to fill and a die. During a closed die
forging upsetting stage, a cylindrical blank is manufactured into an intermediate process part with lower corners not tidy enough in an upsetting mode; a volume protruding relative to a tooth outline is reserved near each lower corner of the intermediate process part; during an ejection-out stage, a lower convex die moves upwards, due to the function of a lateral wall
conical surface of a concave die, the lower corners, not tidy enough, of the intermediate process part are deformed again, the protruding volumes transfer towards the lower corners, and forming of the lower corners is completed. According to the structure of the concave die, the
conical surface with the bottom surface outline larger than the
gear tooth top outline is used for expanding a concave die cavity near each lower corner, a cylindrical die cavity of the corresponding portion becomes a big-end-down
prism-
frustum-shaped die cavity, and the
tooth root and the parts far away from the lower corners still keep the cylinder die cavity. By means of the precision forming method for the straight /
helical tooth cylinder gear with the corners easy to fill and the die, the problems that according to traditional cylindrical gear precision forming, the
gear tooth corners are not full enough,
forming force is large, the structure of the die is complex, the service conditions are bad, the service life of the die is short, and the requirements for motions of equipment are complex are solved.