Rigid structural members, profiles, joints, and forms added to structural sandwich panels to provide higher strength, integral joining joint, and single facing sheet manufacturing. Facing sheets (20) and (22), rigid structural members (24) and (26), latch side and pin side
cam-locks (34) and (32), fabricated wire truss
assembly (48), and rigid structural headers (28) and (30) and an integrated top plate (29) are positioned into containment form
assembly (58) in the proper position. Facing sheets (20) and (22) are placed in position in the containment form
assembly (58) forming a structural
sandwich panel assembly. A foam resin core material (40) is injected into the structural
sandwich panel assembly and allowed to cure. The
resultant structural
sandwich panel includes rigid structural members (24) and (26) and elongated recesses (36) and (38) which also form a joint for joining abutting structural sandwich panels together and
cam-locks (32) and (34) used to secure adjoining panels together. Comer and angle panels have a comer rigid structural assembly (44).