The invention discloses an aluminum
alloy stud welding method to remove an oxidation film with the vapor state
brazing flux. The aluminum
alloy stud welding method comprises the steps that the end portion of an aluminum
alloy stud is machined into a face with a 150 degrees taper angle, and clearing on the end portion and the portion of an aluminum plate to be welded is conducted; a self-designed sealing air hood is installed outside a
welding gun stud jacket, and a vaporizing device is joined up at the entrance position of the air course of the sealing air hood; the aluminum plate is arranged horizontally and is connected to the ground, the stud is installed, and the
welding gun are compressed at the position to be welded vertically downward; the
shielding gas is opened, arc striking is prepared to conduct after normal air delivering is finished, the vapor state
brazing flux is jetted through a
control circuit before the moment of arc striking, and
welding is completed. The aluminum alloy
stud welding method has the advantages that middle and large
diameter aldural stud can be welded, the application range on plate thickness is wide, the operation of the
welding process is easy, the intensity of the a welded joint can reaches to 90 % that of the stud, and the fusing rate of the
welding joint reaches to 100 %.