1966results about "Hybrid cases/housings/encapsulations" patented technology

A power system adapted for supplying power in a high temperature environment is disclosed. The power system includes a rechargeable energy storage that is operable in a temperature range of between about seventy degrees Celsius and about two hundred and fifty degrees Celsius coupled to a circuit for at least one of supplying power from the energy storage and charging the energy storage; wherein the energy storage is configured to store between about one one hundredth (0.01) of a joule and about one hundred megajoules of energy, and to provide peak power of between about one one hundredth (0.01) of a watt and about one hundred megawatts, for at least two charge-discharge cycles. Methods of use and fabrication are provided. Embodiments of additional features of the power supply are included.

The invention features an electrode array (7) in which pairs of electrodes (1) are geometrically arranged so that the broadest faces of the exposed electrodes are not directly opposing to each other. Rather, the broadest facing surfaces of the electrodes in the array are parallel, adjacent, or offset at an angle. The electrode geometry of an electrode array of the invention permits electrodes to be in close proximity, thereby lowering series resistance, while minimizing the possibility for short circuits that can cause electrical leakage. An electrode array of the invention can be used in an electrochemical cell, such as a battery, e.g., a lithium battery, a capacitor, a flow-through capacitor, or a fuel cell.

To provide a sheet-like power storage device which can be curved or bent in at least one axis direction. A power storage device includes a power storage element including a plurality of flexible sheet-like positive electrodes each having one end portion fixed to a positive electrode tab; a plurality of flexible sheet-like negative electrodes each having one end portion fixed to a negative electrode tab; and a plurality of flexible sheet-like separators. The positive electrodes and the negative electrodes are alternately stacked so as to overlap with each other with the separator interposed therebetween. The power storage element is sealed in a flexible exterior body.

An electrical storage device of the present invention is characterized in that a positive electrode, a negative electrode, a lithium electrode, and an electrolyte capable of transferring lithium ion is included, the lithium electrode is arranged to be out of direct contact with the negative electrode, and lithium ion can be supplied to the negative electrode by flowing a current between the lithium electrode and the negative electrode through an external circuit. With the above characteristic, problems such as non-uniform carrying of lithium ion to the negative electrode, shape-change of a cell, and temperature increase of an electrolytic solution under incomplete sealing of a cell and the like can be easily solved. A using method of the electrical storage device is characterized in that, by using the lithium electrode as a reference electrode, the positive electrode potential and negative electrode potential can be measured, and the potential of the positive or negative electrode can be controlled when the electrical storage device is charged or discharged. Therefore, the potentials of the positive electrode and negative electrode can be monitored, thereby it can be easily determined whether deterioration of the electrical storage device is caused by the positive electrode or the negative electrode. Also, it is possible to control the device with the potential difference between the negative electrode and reference electrode, that is, the negative potential. In addition, when characteristics deteriorate such as the internal resistance increase, an appropriate amount of lithium ion can be supplied to the negative electrode and / or positive electrode by the lithium electrode.

The energy content of supercapacitor is determined by its capacitance value and working voltage. To attain a high capacitance and a high voltage, several pieces of electrodes and separators are spirally wound with edge sealing to form a bipolar supercapacitor in cylindrical, oval or square configuration. While the winding operation effectively provides a large surface area for high capacitance, the bipolar packaging instantly imparts a unitary roll a minimum working voltage of 5V on using an organic electrolyte. The bipolar roll is a powerful building block for facilitating the assembly of supercapacitor modules. Using containers with multiple compartments, as many bipolar rolls can be connected in series, in parallel or in a combination of the two connections to fabricate integrated supercapacitors with high energy density as required by applications.

The quick recharge energy storage device has a sufficient capacity due to the combination of a micro-battery and at least one micro-supercapacitor connected between two terminals of an integrated circuit. The integrated circuit, powered by the micro-battery, monitors high-speed (less than one second) charge of the micro-supercapacitors from an external energy source. The micro-supercapacitor can be connected in parallel with the micro-battery so as to subsequently recharge the micro-battery during the necessary time. The micro-battery provides a sufficient energy capacity, while the micro-supercapacitors allow high recharging speeds compatible with various applications (smart cards, smart labels, micro-system power supply, etc . . . ). The micro-battery and micro-supercapacitors are preferably formed on the same substrate, either side by side or stacked. Series connection of several micro-supercapacitors provides sufficient voltage for charging the micro-battery.

An electric power storage unit includes plural storage element blocks, an external bus bar for electrically connecting the storage element blocks, a base made of metal for fixing the storage element blocks, and a cover fixed to the base for accommodating the storage element blocks. Each of the storage element blocks includes plural electric power storage elements connected electrically to each other, and a case made of heat-conductive insulating resin for holding the electric power storage elements. This electric power storage unit reduces variation of cooling of the electric power storage elements, hence having high reliability.

The present invention is characterized by obtaining a high charge / discharge capacity upon high rate charging / discharging in a hybrid capacitor having characteristics of both an electric double layer capacitor and a lithium-ion secondary battery. Specifically, the present invention is a capacitor comprising: a positive electrode 1 composed of a polarizable electrode containing activated carbon; a negative electrode 2 containing as an anode active material a carbon material capable of inserting / extracting lithium ion; and a nonaqueous electrolyte containing lithium ion, wherein a charge cutoff potential for the negative electrode 2 is within the range of 0.15 to 0.25 V (vs. Li / Li+).

The present invention relates to an electric double layer capacitor comprised of carbonaceous electrodes enclosed in polymer housing, using conductive polymer current collectors intrinsically bonded to both the electrodes and the enclosure, and a method for constructing the same. The present invention also relates to bipolar stacks of electric double layer capacitor cells and a method for producing the same.

Assembled battery (80) includes two battery cells (20A, 20B) arranged in parallel, which are accommodated in single parallel-arranged module (50). Inter-battery airflow passage (65) is formed between parallel-arranged modules so as to allow cooling air to pass therethrough. Pressure contact members (60) each have hollow portion (61) formed by solid portion (66) and thin wall portion (61a) and are arranged in layers. Hollow portion (61) forms a cooling air passage. Cooling air supplied to the cooling air passage is sent to battery cell (20B) on the rear side, and directed and supplied toward the central part of battery cell (20B). Solid portions (66) in area A hold electrode tab (25) therebetween while pressure contact members (60) are in contact with each other in area B.

An electrical component includes an inkjet-printed graphene electrode. Graphene oxide flakes are deposited on a substrate in a graphene oxide ink using an inkjet printer. The deposited graphene oxide is thermally reduced to graphene. The electrical properties of the electrode are comparable to those of electrodes made using activated carbon, carbon nanotubes or graphene made by other methods. The electrical properties of the graphene electrodes may be tailored by adding nanoparticles of other materials to the ink to serve as conductivity enhancers, spacers, or to confer pseudocapacitance. Inkjet-printing can be used to make graphene electrodes of a desired thickness in preselected patterns. Inkjet printing can be used to make highly-transparent graphene electrodes. Inkjet-printed graphene electrodes may be used to fabricate double-layer capacitors that store energy by nanoscale charge separation at the electrode-electrolyte interface (i.e., “supercapacitors”).

A power storage device having a small thickness is manufactured. A manufacturing method of the power storage device includes: forming a first layer and a second layer over a first substrate; forming a first insulating layer, a positive electrode and a negative electrode over the second layer; forming a solid electrolyte layer over the first insulating layer, the positive electrode, and the negative electrode; forming a sealing layer to cover the solid electrolyte layer; forming a planarization film and a support over the sealing layer; separating the first layer and the second layer from each other so that the second layer, the positive electrode, the negative electrode, the solid electrolyte layer, the sealing layer, the planarization film, and the support are separated from the first substrate; attaching the separated structure to a second substrate which is flexible; and separating the support from the planarization film.

A package case is structured by a plurality of substantially identical and flat frames stacked on one another. Flat laminate cells (accumulator cells) are individually accommodated in the frames and stacked on one another, so that the number of flat laminate cells (accumulator cells) can readily be changed simply by increasing / decreasing the number of frames to be stacked to meet energy needs and the like. The accumulator device is segmented using the plurality of flat frames, so that externally applied impacts can readily be dispersed and the impact transmitted to the flat laminate cells (accumulator cells) can be reduced without reinforcing the accumulator device 1 with more than necessary strength.

A hybrid lead-acid battery / electrochemical capacitor electrical energy storage device. The lead-acid battery and electrochemical capacitor reside in the same case and are electrically connected. Preferably, a hybrid device of the present invention includes at least one non-polarizable positive electrode, at least one non-polarizable negative electrode, and at least one polarizable electric double layer negative electrode. Separators reside between the electrodes and the separators and electrodes are impregnated with an aqueous sulfuric acid electrolyte. A hybrid device of the present invention exhibits high power characteristics.

<heading lvl="0">Abstract of Disclosure< / heading> A method of making a double layer capacitor consists of the steps of: impregnating each of a plurality of carbon preforms with a metal; forming a plurality of current collector foils, each of the plurality of current collector foils having a tab portion and a paddle portion; forming a plurality of electrodes by positioning one of the plurality of carbon preforms against respective paddle portions of each of the plurality of current collector foils, wherein each of the plurality of electrodes comprises one of the plurality of current collector foils and one of the plurality of carbon preforms; stacking each of the plurality of electrodes such that tab portions of adjacent ones of the plurality of current collector foils are offset, thereby forming an electrode stack; interposing respective porous separator portions between each of the plurality of electrodes, wherein the porous separator portions function as electrical insulators between the adjacent ones of the plurality of electrodes preventing electrical shorting against each other; applying a modest constant pressure against the electrode stack; saturating the electrode stack with an electrolytic solution; and maintaining the electrode stack immersed within the electrolytic solution.

A wound electric double-layer capacitor suppresses electrochemical reaction on polarized electrode layers, reduces characteristic degradation, and has high reliability. The capacitor has a capacitor element formed by winding positive and negative electrodes with a separator interposed between them, a metal case for storing the capacitor element and an electrolyte for driving, and a sealing member for sealing an opening of the metal case. In the positive and negative electrodes, positive and negative electrode lead wires are coupled to exposed parts of current collectors having polarized electrode layers on their both surfaces, respectively. The negative electrode is wound at least one extra turn from the winding end of the positive electrode of the capacitor element, and hence a part where the polarized electrode layers formed in the negative electrode face each other through the separator is formed on the outermost periphery of the capacitor element.

An electrical double-layer capacitor showing a sleight increase of resistance when used under continuous application of high voltage and maintaining high energy residual ratio after standing for a long time includes an electrode element including a pair of electrodes disposed opposite to each other with a separator interposed therebetween, and is impregnated with a nonaqueous electrolyte solution prepared by dissolving quaternary ammonium salts into cyclic carbonates and containing impurities of 30 ppm or less of glycols, 30 ppm or less of primary alcohols and less than 20 ppm of tertiary amines. The water content may be 50 ppm or less. The quaternary ammonium salt may be triethylmethylammonium tetrafluoroborate. The cyclic carbonate may be propylene carbonate. The nonaqueous electrolyte solution may have a concentration of 0.1 to 2.5 mol / liter. The electrode may be a polarizable electrode composed of activated carbon.

A method of manufacturing a cylindrical high voltage supercapacitor. An anode and a cathode are provided. At least one bipolar electrode is interposed between the anode and the cathode, and a separator is intervened in each pair of the above electrodes. The anode, the cathode, the bipolar electrode and the separator, as placed in the above order, are wound concentrically into a roll, so as to form the cylindrical high voltage supercapacitor.

This disclosure provides casings and materials for the thermal management and protection of an electrochemical cell. The casing may also comprise a composite polymeric material for electrochemical cell thermal management, the composite polymeric material comprising a crosslinked polyether polyol phase change material configured to be in physical contact with at least a portion of an electrochemical cell.

An energy storage cell pack cradle assembly for holding multiple rows of energy storage cells oriented along a dominant axis of vibration includes a first cradle member including a plurality of energy storage cell body supporting structures including respective holes; a second cradle member including a plurality of energy storage cell body supporting structures including respective holes; and one or more fasteners connecting the first cradle member and the second cradle member together. The energy storage cell body supporting structures are configured to structurally support the energy storage cells, with the energy storage cells oriented along a dominant axis of vibration, by energy storage cell bodies of the energy storage cells with respective electrically conductive terminals extending through the respective holes without structural support of the electrically conductive terminals by the cradle members.

The invention provides an electrode 1 comprising a collector 1a with electron conductivity and an electrode active material-containing layer 1b with electron conductivity formed on the collector 1a, wherein the electrode active material-containing layer 1b includes conductive polymer-covered carbon nanotubes.

An electric energy storage component having coil windings and at least one connector. A plate of the connector is in contact with the coil windings. The plate of the connector has a surface which is provided with a terminal wherein the shape thereof is essentially that of a revolution. The plate also forms a series of bosses extending in a raised manner along a surface of the plate opposite to that containing the terminal. The terminal has at least one inner recess and at least one boss which penetrates into the recess.

Heat generated at electric storage cells are released using intermediate plates that are disposed at intervals of a predetermined number of layers in a lamination of the electric storage cells so as to retain the stacking surfaces of the electric storage cells therebetween, and at the same time, stacking surfaces of the cells are pressed with predetermined pressures by applying loads to the intermediate plates using wires provided for frame supports that are engaged with the intermediate plates. With this, the characteristics of the cells can be stabilized against both vibration and heat, and the performance of the entire package can be improved.

In a conventional electrochemical cell, since a welding between a container and a sealing plate is performed in the atmospheric air, a weld zone is oxidized and a corrosion resistance decreases. For this reason, impurities are eluted from the weld zone into an electrolyte, and this causes an internal resistance increase and a capacity decrease of the electrochemical cell. Further, there is a possibility that an organic solvent in the electrolyte is oxidized by the welding. According to the invention, in order to solve the above problems, the seal welding between the container and the sealing plate of the electrochemical cell is performed under an inert atmosphere.

A housing for an energy storage cell includes an interior which provides beneficial properties to fabricators of the cell. The cell may be hermetically sealed by conventional laser welding techniques.

In a packaging material for electrochemical cell, a thermally adhesive resin layer is configured of a resin having a propylene based elastomer resin in a propylene based resin. This propylene based elastomer resin is a copolymer composed of a constitutional unit derived from propylene and a constitutional unit derived from an alpha-olefin having from 2 to 20 carbon atoms; when the total sum of the constitutional unit derived from propylene and the constitutional unit derived from an alpha-olefin is defined as 100% by mole, contains 50% by mole or more of the constitutional unit derived from propylene; and is satisfied with (a) a Shore A hardness (ASTM D2240) of from 65 to 90, (b) a melting point of from 130 DEG C to 170 DEG C, (c) a density (ASTM D1505) of from 860 to 875 kg / m3 and (d) a glass transition temperature as measured by DSC of from -25 DEG C to -35 DEG C.

An ultracapacitor design minimizes the internal pressure of the cell package by using gas getters, either alone or in combination with a resealable vent in the package. Reducing pressure extends the life of the ultracapacitor. The primary gas types generated within a particular ultracapacitor are measured under multiple possible application conditions. Such conditions may include variables of temperature, application voltage, electrolyte type, length of use, and cycles of use. The primary gas components may be determined and suitable gas getters for different conditions may be formulated. The gas getters may be packed within the ultracapacitor packages, formulated as a negative electrode, doped into the negative current collector, or layered with the negative current collector.