This design discloses a device for two-stage constant-tension wire loading during a fine
wire cutting procedure of a high-speed reciprocating wire-
cut electrical discharge machining process. The device mainly comprises a first-stage tension regulating device and a second-stage tension regulating device, wherein the first-stage tension regulating device comprises wire clamping sheets, a wire clamping spring, a wire disc base, a magnetic
damper, a tightening bolt, a regulating
wrench, a magnetic attracting seat, a supporting stud, a wire pressing wheel and an
electrode wire disc; and the second-stage tension regulating device comprises a tension detecting wheel, a tension regulating wheel, a screw rod sliding table module, a
stepper motor and a host computer. The first-stage tension regulating process is achieved by presetting tension through the magnetic
damper; through the real-time tension feedback by the tension detecting wheel, the
stepper motor is controlled by the host computer todrive the tension regulating wheel to move, and then the second-stage tension regulating effect process within a certain range is achieved; the wire loading tension uniformity is guaranteed; accordingly, the device is designed to be an automatic and tension-controllable wire loading
system; through the device, the phenomenon of unilateral wire loosening caused by tension non-uniformity is greatlyreduced, the situation of
wire breakage during fine wire
processing is reduced, and the fine wire
processing stability is improved; and meanwhile, the fine wire replacement efficiency and the
operation safety are improved.