4263results about "Solid/semi-solid fertilisers" patented technology

The invention provides for methods, devices, and systems for pyrolyzing biomass. A pyrolysis unit can be used for the pyrolysis of biomass to form gas, liquid, and solid products. The biomass materials can be selected such that an enhanced biochar is formed after pyrolysis. The biomass can be pyrolyzed under specified conditions such that a selected biochar core is formed. The pyrolysis process can form a stable biochar core that is inert and / or resistant to degradation. The biochar or biochar core can be functionalized to form a functionalized biochar or functionalized biochar core. Functionalization can include post-pyrolysis treatments such as supplementation with microbes or physical transformations including annealing and / or activation.

This invention discloses systems and methods for conversion of manure to novel fertilizer and / or soil builder products useful as input for organic farming operations. The equipment systems comprise a gas turbine generator unit (preferred heat source), a dryer vessel and a processing unit, wherein the connection between the gas turbine and the dryer vessel directs substantially all the gas turbine exhaust into the dryer vessel and substantially precludes the introduction of air into the dryer vessel. The dryer vessel receives the manure for contact with the turbine exhaust gases to convert the manure to a dry material, which is passed to the processing unit where it is formed into granules, pellets or other desired form for the final dry fertilizer product. The method comprises drying, heating and converting the manure to form novel self binding fertilizer and soil builder type products for organic farming and other uses.

This invention discloses advanced means for the formulation and preparation of solid-chemical compositions which provide sources of water-soluble nutrients, electron acceptors and other agents for agriculture and waste-treatment, in particular, the bioremediation of contaminated environmental media. The disclosed formulations and means of production of the slow-release solid-chemical compositions of the present invention utilize a novel and economical "biphasic" chemical-system technology which involves a combination of a first "nutrient" component (1) which comprises water-soluble nutrients and other biologically utilizable substances with a second component (2) which comprises an inorganic geochemical-binder system. The simplest embodiment of the geochemical-binder system comprises one or more salts of phosphoric acid. In the preferred embodiments of the present invention intended for the slow-release of the ingredients contained in the "nutrient" component (1), the geochemical-binder system of component (2) comprises a combination of one or more salts of phosphoric acid with a inorganic binder matrix preferably containing a mixture of low-solubility carbonates, carbonate minerals, phosphates and phosphate minerals. The different embodiments of the geochemical-binder system of this invention allows a wide variation of formulations of the nutrient component (1) to be prepared in both conventional and slow-release forms using an improved high-shear granulation process whereby the dangerous chemicals typically used in the granulation process are largely or completely replaced with water. The present invention discloses means by which such compositions can be economically prepared in large quantities so as to meet the specific needs of different sectors of the agricultural / agribusiness and phytoremediation / bioremediation markets. The disclosed solid-chemical compositions of the present invention provide improved, cost-effective means for slowing and controlling the release-rate profiles of water-soluble nutrients, such as nitrogen- and phosphorus-rich compounds, and improved means for enhanced and / or time-targeted nutrient uptake by plants and microorganisms. The present invention also provides improved means for the reduction of nutrient run-off from agricultural areas into surface waters and means of preventing or minimizing nutrient-contamination of ground-water aquifers.

An organic-based uniprill fertilizer is provided. To produce the fertilizer, organic matter is sequentially pre-treated by first mixing it in a first grinder with a lime admixture, then adding a slurry of reagents and binders, followed by a mixture of acids. The acids can include sulfuric and phosphoric acids, in addition to nitric acid and various organic acids such as citric and fulvic acid, depending on the end requirements of the fertilizer product. Following the mixing of the pre-product with the mixture of acids and reagents, the resultant raw product is preferably processed through a second grinder. This grinding further dries, mixes and granulates the raw product. The particle size of the completed fertilizer is reduced into a flowable, user safe uniprill product that can be further ground to reduce its moisture. Further drying may be necessary for bag or bulk product, or it can be liquified by high speed blending or micro-fluidized for sprinkler or drip applications. The uniprill fertilizer comprises small, preferably microscopic particles that are homogenous in nature, in that any single particle is substantially identical in composition to all other particles of the fertilizer. Additionally, each uniprill particle contains substantially all sixteen nutriments and minerals required for the growth of healthy plants.

The invention relates to a biochar-containing composition comprising biochar having organic matter therein and / or thereon, clay associated, optionally intercalated, with the organic matter, a non-clay mineral and optionally also a plant growth promoter.

A water-dispersible particle for delivery of nitrogen to a plant is disclosed. The water-dispersible particle also delivers an active ingredient such as a plant hormone to a desirable plant or a pesticide or herbicide to an undesirable organism. Methods for making and using the water-dispersible particle are described.

The invention provides for methods, devices, and systems for pyrolyzing biomass. A pyrolysis unit can be used for the pyrolysis of biomass to form gas, liquid, and solid products. The biomass materials can be selected such that an enhanced biochar is formed after pyrolysis. The biomass can be pyrolyzed under specified conditions such that a selected biochar core is formed. The pyrolysis process can form a stable biochar core that is inert and / or resistant to degradation. The biochar or biochar core can be functionalized to form a functionalized biochar or functionalized biochar core. Functionalization can include post-pyrolysis treatments such as supplementation with microbes or physical transformations including annealing and / or activation.

A slow release, particulate urea-formaldehyde polymer useful as a fertilizer for enhancing the extended delivery of nitrogen needed for plant development and growth and a granular fertilizer made with the particulate urea-formaldehyde polymer.

Method and apparatus for coating fertilizer in pellet or other form to impart time-release characteristics and the resulting coated pellet product. The polyurethane coating encapsulates fertilizer particles, forming a hydrophobic coating for slow-release qualities. The urethane polymer coating is formulated with an isocyanate and a combined fluid of a polyether polyol, a methyl ester derivative of plant or vegetable oil, a T-12 curing catalyst, barium sulfate, and an oil-based dye. The barium sulfate imparts physical strength to and enhances color quality of the polyurethane coating, and acts as a detackifier and maintains temperature in the coating reactor. The inventive formulation is effective in the practical polymer coating of sulfate-based or other fertilizer pellets in an inventive time-release fertilizer product. An apparatus is provided for carrying out the coating process.

A method for creating a particle from a powder according to one embodiment includes applying a droplet of a liquid to a bed of powder, wherein a particle is formed at about a point of contact of the droplet with the bed. A composite particle according to one embodiment includes a liquid-absorbing material and a liquid-induced binding agent substantially homogeneously dispersed in the particle. A composite particle according to yet another embodiment includes a liquid-absorbing material and a byproduct of a liquid-induced gas forming agent substantially homogeneously dispersed in the particle. A composite particle suitable for use as an animal litter according to an embodiment includes a liquid-absorbing material, where the particle has at least one of the following properties: hollow, cupped, and generally bagel shaped. A composite particle in yet another embodiment includes a material formed in a shape substantially defined by a droplet of liquid.

An improved composition comprising substantial spherical UFP particles and an active agent, such as NBPT, and optionally other components is used as an additive for liquid and solid fertilizers, typically containing urea. Methods of making the compositions and their use are also disclosed.

This invention discloses systems and methods for conversion of manure to novel fertilizer and / or soil builder products useful as input for organic farming operations. The equipment systems comprise a gas turbine generator unit (preferred heat source), a dryer vessel and a processing unit, wherein the connection between the gas turbine and the dryer vessel directs substantially all the gas turbine exhaust into the dryer vessel and substantially precludes the introduction of air into the dryer vessel. The dryer vessel receives the manure for contact with the turbine exhaust gases to convert the manure to a dry material, which is passed to the processing unit where it is formed into granules, pellets or other desired form for the final dry fertilizer product. The method comprises drying, heating and converting the manure to form novel self binding fertilizer and soil builder type products for organic farming and other uses.

A biochar-based coast saline-alkali land improvement conditioner and a preparation method and application thereof are disclosed, the biochar-based coast saline-alkali land improvement conditioner comprises, by mass, 55-60 parts of biomass charcoal, 35-40 parts of humic acid, 2-4 parts of beneficial microbial agent, 1-2 parts of urea and 3-4 parts of a binder; the biochar-based coast saline-alkali land improvement conditioner has the synergistic effect of soil improvement, activation of microorganisms, enhancement of crop saltresistance, the soil improvement helps to improve soil microflora and increase the microbial activity in the soil, microbial metabolites also enhance the crop root saltresistance, crop growth feeds back to accelerate the soil improvement, a virtuous cycle system is formed, and multiplier amplification effect can be achieved compared with a single measure.

The invention is directed to a process for enhancing the plant nutrient value of relatively low analysis organic waste material (e.g. sewage sludge) involves treating the waste material with an acid and base in a pipe-cross reactor or tubular to form a melt; spraying the melt onto a recycling bed of fines in a granulator and flashing off the water contained in the melt as steam; rolling the melt onto recycled fine particles in a granulator to form granulated particles; and drying these granulated particles to form an enhanced plant nutrient value composition (e.g. a fertilizer or soil conditioner having a greater NPK value than the original relatively low analysis organic waste material). The process further includes drawing off the fumes from the granulator, passing them through a dryer with the granulated particles, and subsequently oxidizing the fumes to eliminate volatile organic compounds and / or gaseous hydrocarbon pollutants be converting such into carbon dioxide and water vapor.

Mechanically strong, water-disintegrable agglomerates made from a particulate calcium source, a water-soluble binder and optionally containing a primary plant nutrient source and / or micronutrient source and a process for forming such agglomerates are disclosed. The agglomerates may be used as a soil liming agent and for introducing nutrient values into cultivated soil. Also disclosed is a method for introducing nutrient values into cultivated soil so as to inhibit leaching of the nutrient values from the soil and improve utilization of the nutrient values by plants grown in the soil.

A method for sorting and comprehensively utilizing municipal solid waste includes steps of: 1) feeding the municipal solid waste into a feeding tank through a feeding inlet, then outputting into a breaking device; 2) breaking refuse bags and large blocks by the breaking device; 3) transporting broken refuse into a two-stage roller screen for screening out dusts with a particle size of less than 3 mm, and hanging strips; and 4) transporting mixed refuse screened by the two-stage screen into a vibrating screen; screening oversize products by a heavy winnowing machine for separating inorganic blocks, large plastics and paper; transporting underflow products into a two-room multi-functional winnowing machine for dividing into heavy materials, light materials and medium materials. By effectively combining sorting devices, effective sorting and reutilization of mixed refuse are achieved. Thereafter, paper, fibers, plastics and kitchen organic refuse are respectively for producing refuse derived fuel, wood-plastic composite and fertilizer.

The invention discloses a process of preparing a pig manure bio-organic fertilizer by a microbial fermentation method. The process comprises the following step: by taking the pig manure as a raw material and supplementing straws, earthworm cast, seaweeds, and the like, performing a two-step fermentation process of a biological fermenting agent to prepare the pig manure bio-organic fertilizer. The process is high in resource utilization degree, easy for large-scale industrial production, beneficial to realizing resource utilization of live pig breeding wastes and capable of a pig breeding environmental pollution problem at present. The pig manure bio-organic fertilizer has the effects of the bio-organic fertilizer and the seaweed fertilizer, is rich in functional active ingredients of seaweeds and a large number of probiotics, capable of effectively regulating equilibrium of microorganisms in soil, decomposing organic or inorganic components such as organic substances and mineral substances in the soil, eliminating soil hardening, desertification, salinization and the like caused by abuse of a chemical fertilizer throughout the year, increasing the yield of crops, and has the special effects of improving the quality of the crops and improving the stress resistance of the crops. Besides, the pig manure bio-organic fertilizer is long in acting period, and is an ideal fertilizer for developing green ecological agriculture.

An oil-containing solid in which liquid oil is contained in a large amount and from which oil seepage is slight; and a process for producing the same. The oil-containing solid is produced by impregnating a porous solid with a W / O emulsion. Further, use is made of the W / O emulsion having a water-soluble gellable substance incorporated in the water phase thereof. Consequently, the water-soluble gellable substance is converted to a gel in pores of the porous solid, thereby enhancing the liquid oil leakage preventing effect of the W / O emulsion.

A process for making homogeneous granules of slow-release fertilizer to deliver high doses of slow-release nitrogen in pellets that disperse or fall apart when contacted by moisture. The method includes mixing particles of slow-release nitrogen with particles of a potassium source and particles of a phosphorus source, to make a homogeneous blend of the particles. Then, the blended particles are moistened with water or an aqueous solution of urea to moisten the homogeneous blend. After moistening, the blended particles are contacted with an aqueous suspension of urea-formaldehyde resin to bind the particles into homogeneous granules. The aqueous suspension of urea formaldehyde resin preferably has a urea:formaldehyde ratio of about 1:1.

An improved composition comprising a non-UFP solid carrier and an active agent, such as NBPT, and optionally other components is used as an additive for liquid and solid fertilizers, typically containing urea. Methods of making the compositions and their use are also disclosed.

Free-flowing solid particles are dried in a moving bed dryer by passing the particles adjacent to a heat exchanger plate containing a heated fluid while passing a dehumidified gas into the solid particles from a gas flow manifold in the heat exchanger plate.

Sludge from an anaerobic digester is treated to recover one or more of fibers, or solids or liquids with a high nutrient content. The solids or liquids can be used as a fertilizer. The fibers can be used in a plant growing medium. Solids are separated from liquids in the sludge and dried. The solids may be dried to produce a flake or pellet. Ammonia in the liquids is recovered and used to produce a concentrated acidic ammonium salt solution. This solution may be mixed with the solids to produce a nitrogen enhanced solid. The fibers and solids or liquids can also be used in combination to produce an enhanced plant growing medium. A device and process for removing ammonia from a liquid can be used in the system or separately.

The invention discloses a straw carbon matrix biological organic fertilizer and a preparing method. China is the largest fertilizer importing country and the largest nitrogenous fertilizer producing country in the world, and has 7% of arable land on earth, but usage amount of fertilizers and pesticides is 35% of global total amount, and yearly needed amount of fertilizers are 150,000,000 tons. The utilization ratio of fertilizers in China is only 35%-45%, the balance is fixed or leached by soil, causing environmental problems of water body pollution, lake eutrophication and the like. The straw carbon matrix biological organic fertilizer is prepared from, by weight, 60-70 parts of a compost raw material, 25-30 parts of straw carbon of a microbial agent with an adsorption function, 2-5 parts of zeolite powder, 2-5 parts of bentonite and 0.5-1 part of a binder. The straw carbon matrix biological organic fertilizer is applied to the field of bio-fertilizers and green planting.

The invention is directed to manufacture of fertilizer having commercial levels of nitrogen supplemented with organic substances. The process treats organic matter with acid causing hydrolysis of organic polymers after which the mix is injected with nitrogen. The resultant sterilized and liquefied organic matter is disbursed over recycled material for the production of granules. Because the process allows for the controlled addition of acids and ammonia, desired levels of components can be achieved. The process is scalable, odor controlled and safe thereby allowing for the location of biosolid processing facilities in most any location. Further, the fertilizer of the invention provides a dual nitrogen-release profile when applied to crops. After application to soil, fertilizer of the invention releases an immediate bolus of nitrogen, similar to traditional ammonium sulfate, followed by continued slow release of nitrogen typically over a season.

A water dispersible pellet and method of producing same comprising: micronized elemental sulphur with 80% of particles less than 30 microns, a binder component in the amount ranging from 0.95% to 95% by weight; a surfactant in the amount ranging from 0.05% to 10% by weight; a soluble salt present in the amount ranging from 0.05% to 95% by weight; bentonite clay in the amount ranging from 0.05% to 95% by weight. The pellet having a mean particle domain size and a mean crushing strength, all in a form such that within a few minutes of contact with water the pellet disperses into particles with more than 10% of said particles passing through a 50 mesh (US Standard Size) screen.

A method for creating a particle from a powder according to one embodiment includes applying a droplet of a liquid to a bed of powder, wherein a particle is formed at about a point of contact of the droplet with the bed. A composite particle according to one embodiment includes a liquid-absorbing material and a liquid-induced binding agent substantially homogeneously dispersed in the particle. A composite particle according to yet another embodiment includes a liquid-absorbing material and a byproduct of a liquid-induced gas forming agent substantially homogeneously dispersed in the particle. A composite particle suitable for use as an animal litter according to an embodiment includes a liquid-absorbing material, where the particle has at least one of the following properties: hollow, cupped, and generally bagel shaped. A composite particle in yet another embodiment includes a material formed in a shape substantially defined by a droplet of liquid.