The invention discloses a process for producing low-
noise and high-performance electric brushes by using substitutional
copper-coated
graphite powder, and the process comprises the following steps: 1) kneading
graphite powder and a bonding agent together so as to obtain colloidal
graphite powder; 2) mixing the colloidal graphite powder, additives and a
release agent so as to obtain mixed powder; 3) adding
methanol or a
gasoline low-carbon-residue binder dilute-solution in the mixed powder, mixing and then adding
copper coated graphite powder into the obtained mixture; and 4) airing the material powder mixed in the step 3), pressing the material powder, and finally,
sintering the material powder, thereby obtaining a low-
noise and high-performance electric
brush. According to the process disclosed by the invention, through adopting chemical substitutional
copper coated graphite powder which can be industrialized as raw materials, and overcoming the defects that a chemical substitutional copper coated graphite
powder coating is loose, porous and poor in
binding force, and in the process of application, a
copper plating layer is easy to fall off, a low-
noise and high-performance electric
brush is prepared. According to the process, a product can be obtained just through one-step molding and low-temperature heat treatment, therefore, the process is simple in working procedure, low in
energy consumption, high in efficiency and short in
production cycle, and the cost of the process is lower than that of a process implemented by using electrographite.