Disclosed is an integrated intelligent grouting
system. A pulp feeding pump is employed to convey a thick pulp prepared by an intelligent pulp preparing
system into a pulp
storage tank and n intelligent grouting units; and a network is employed to connect a central
server. Automatic pulp preparing pipelines of water,
cement, sand and additives, as well as an on-line pulp
hydrometer, a liquid level
detector and a pulp preparing
single chip machine are arranged inside the pulp preparing
system. Each intelligent grouting unit comprises a grouting box containing an integrated pulp distribution tank, a grouting sensor, a grouting pump, and a valve, as well as an intelligent box containing a
single chip machine, a keyboard, a display, a grouting recorder, a network controller, a frequency converter, and an
alarm device. The thick pulp is prepared at first, and then is diluted in the pulp distribution tanks having highly integrated interfaces, thereby measuring the concentration of the pulp inside the tanks in real time, and the concentration is constant. Moreover, the integrated intelligent grouting system has few pipelines, and thereby the integrated intelligent grouting is easy to be achieved. The programmed pulp distribution is efficient and accurate, and is monitored by the
hydrometer in real time. The two boxes are integrated for changing the working surface and maintaining conveniently. The grouting pump is controllable and energy-saving; the alarm is sent out and the valve is adjusted when the pressure of the pipelines goes beyond the limits, thereby avoiding the dam displacement and the accidents. The remote monitoring is achieved by the network. The integrated intelligent grouting system is used for the grouting constructions of
hydropower stations.