The invention discloses a
millimeter wave rectangular-circular transition integrated corrugated
horn antenna and a
processing method and adopts integrated disposable
electroforming for
processing. A shell is internally provided with an inner cavity communicating from top to bottom in the shell, and the inner cavity consists of a corrugated inner wall
radiation section, a
circular waveguide extension section, a rectangular-circular transition
waveguide section and a rectangular
waveguide extension section from top to bottom, and one end of the port of the rectangular
waveguide extension sectionin the shell is assembled with a connection part through sleeve joint. The corrugated
horn antenna is electroformed by an inner core with the structure the same as that of the inner cavity, the integrated structure is adopted instead of various independent parts, the discontinuity of inner section change and deteriorated smoothness of a transition part caused by the
processing dimension difference of all components,
assembly and positioning error and other reasons are avoided,
voltage standing wave ratio is reduced and antenna performance is improved, and compared with the traditional discrete part scheme, the scheme also reduces the requirement on
processing accuracy properly. In the invention, the antenna performance, production technology complexity and
time cost are all improved.