The invention discloses a LED
lens array design method for forming uniform square light spots. The design method comprises the steps that firstly, double-free curved surface collimating lenses are designed; then single-free curved surface lenses are designed between the double-free curved surface collimating lenses and LED light sources; and finally, LED lenses and the LED light sources are combined into unit modules, and the array design is carried out on the unit modules according to a certain coordinate and a rotating angle. According to the LED
lens array design method for forming the uniform square light spots, each unit module is composed of one single-free curved surface lens and one double-free curved surface collimating lens, a plurality of
refraction optical paths are adopted, the light is controllable, the light condensation effect is good, furthermore, square light spots with uniform illumination are formed on the illumination surfaces after the light sources pass through the lenses, the boundaries of the light spots are clearly visible, the
divergence angle is small, and the defect that
high angle parts of the light sources cannot be utilized by adopting independentlya
Fresnel lens, a plano-convex lens or the like is overcome; and
light spot uniformity is easy to control and superior to 95%, and furthermore, the overall LED energy
utilization rate can reach 78%, so that the effect of saving
light energy is achieved, the energy
utilization rate is higher, the
utilization rate of light can be effectively improved, and the purpose of saving energy is achieved.