A
muzzle-loading firearm includes a breech plug for
mating, non-threaded engagement with a housing located at the breech end of an axial bore of the firearm
barrel. The breech plug includes a body member having opposite first and second ends and an outer surface between the ends and configured so that when the breech plug is positioned within the housing, the outer surface is spaced close to the inside surface of the housing to facilitate
insertion and removal of the breech plug from the housing. The body member is formed with a passageway for fluidly communicating ignition with a
powder charge at the second end when the firearm is loaded. The ignition source (primer or percussion cap) can be inserted directly to a chamber in the first end of the body member or alternatively, to a chamber in the breech area of the firearm itself where that chamber fluidly communicates with the passageway at the first end of the body member. The body member may have a
powder chamber for receiving and retaining at least part of a
powder charge at the second end when the firearm is loaded. The material and dimensions of the body member may be such that the body member deforms radially outwardly so that the outer surface of the body member and the inside surface of the housing form an essentially gas-tight seal during firing. The powder chamber contains much of the powder residue generated by the firing. In order to insure that the
muzzle-
loader cannot be readily used as, or converted to, a breech-loading firearm, different
muzzle-
loader / breech plug design features are presented. With one design feature, the maximum cross-sectional inner dimension of the housing is less than the
diameter of the bore of the
barrel. With another design feature, alignment of the
firing pin and primer chamber (or hammer and percussion cap holder) is along an axis not centered with the axial bore of the
barrel. The cross-sectional shape of the housing and breech plug may be non-cylindrical. For example, the cross-sectional shape can be oblong, essentially triangular, etc. Thus, conventional, breech-loading ammunition will not be effectively
usable in the muzzle-loading firearm.