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1395results about "Mould handling equipments" patented technology

Method and system for manufacturing a coupler knuckle

A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion. The cope and drag mold portions have internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity. The method includes positioning one or two internal cores within either the cope mold portion or the drag mold portion. The one or two internal cores are configured to define a kidney cavity, a finger cavity and a pivot pin cavity of a coupler knuckle. The method includes closing the cope and drag mold portions with the one or two internal cores therebetween and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle.
Owner:MCCONWAY & TORLEY LLC

Railway car coupler knuckle having improved bearing surface

Knuckle coupler castings and methods for casting the knuckle coupler castings, where the knuckle coupler castings having enhanced bearing surfaces which may include a vertically flat surface.
Owner:MCCONWAY & TORLEY LLC

Method and system for manufacturing a coupler knuckle

A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion. The cope and drag mold portions have internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity. The method includes positioning one or two internal cores within either the cope mold portion or the drag mold portion. The one or two internal cores are configured to define a kidney cavity, a finger cavity and a pivot pin cavity of a coupler knuckle. The method includes closing the cope and drag mold portions with the one or two internal cores therebetween and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle.
Owner:MCCONWAY & TORLEY LLC

Method of making a multi-element mold assembly for, e.g., footwear components

A mold assembly for footwear components is cast as a collection of mold elements having integral attachment members. Attachment members of separate mold elements may then be joined by, e.g., welding. Handles may also be formed into one or more mold elements as part of the casting process. Outsole negatives are juxtaposed with templates for attachment tabs and / or handles and used to form ceramic casting molds. The ceramic casting molds can then be used to cast individual mold elements.
Owner:NIKE INC

Molding and casting machine

Disclosed is a sand casting molding machine for double indexing molds in a mold string. The machine can include a shot chamber having sand, a swingable squeeze head, a lateral squeeze head, a core setter, a mold hold down, a mold retention device and a mold string conveyor.
Owner:THYSSENKRUPP WAUPACA

Knuckle formed from pivot pin and kidney core and isolated finger core

A method for manufacturing a railcar coupler knuckle includes providing cope and drag mold portions having internal walls defining at least in part perimeter boundaries of a knuckle mold cavity; positioning a first internal core within either the cope mold or the drag mold portions, the first internal core configured to define a kidney cavity and a pivot pin hub as a single void within the knuckle; positioning a second internal core within either the cope mold portion and the drag mold portion, the second internal core configured to define a finger cavity; closing the cope and drag mold portions with the two internal cores therebetween; and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the knuckle, wherein the first internal core defines the kidney cavity and the pivot pin hub of the coupler knuckle, and wherein the second internal core defines the finger cavity of the knuckle.
Owner:BEDLOE IND LLC

Knuckle formed without a finger core

A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion, the cope and drag mold portions having internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity, wherein the mold cavity includes a finger section; positioning at least one internal core within either the cope mold portion or the drag mold portion, the at least one internal core configured to define a kidney cavity and a pivot pin cavity within a coupler knuckle; closing the cope and drag mold portions with the single core therebetween; and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle, wherein the at least one core defines the kidney and pivot pin cavities, and the finger section of the mold cavity defines at least one finger cavity of the coupler knuckle.
Owner:BEDLOE IND LLC

Manufacturing method of titanium compressor wheel

The present invention provides a manufacturing method of high precision titanium compressor wheel in which by removing pads attached on an entire surface entirely as a machining allowance in manufacturing process, dimensional accuracy at the time of manufacturing is intensified, and correction work of dynamic balance (rotation balance) is simplified or omitted so as to improve yield of products and suppress boosting of manufacturing cost. The outer peripheral face of a front cast boss portion of a cast titanium product is fixed with a chuck of lathe. A plurality of receiving plates projecting from the lathe are positioned between respective cast blades and front ends thereof are pressed against a disc-like large-diameter front end face formed on a rear half portion of a cast core portion. With a large-diameter front end face of the cast core portion and the outer peripheral face of the front cast boss portion as reference plane, the cast titanium product is held by the chuck and receiving plates and rotated. By turning the end face and outer peripheral face of a rear cast boss portion, the rear face and outer peripheral face of the cast core portion and trailing edges of cast full blades and cast splitter blades, portions corresponding to the pads at these portions are removed from the cast titanium product.
Owner:AIKOKU ALPHA

Methods and apparatus for forming solder balls

Methods and apparatus for forming a plurality of uniformly sized solder balls utilize a stencil having a plurality of holes of uniform volume disposed on a substrate. Solder is disposed in the holes of the stencil on the substrate. Typically, the solder is in the form of solder paste which is distributed into the holes using a squeegee. While within the holes of the stencil on the substrate, the solder is melted to form solder balls. The stencil may then be removed to leave the solder balls on the substrate, or the solder balls may be removed while the stencil remains on the substrate.
Owner:MICRON TECH INC

Impeller for supercharger and method of manufacturing the same

[Problems]To provide a lost-wax cast impeller for a supercharger having no parting line corresponding part on a hub surface and a blade surface in each space demarcated by pairs of long blades adjacent to each other and having excellent aerodynamic performance. [Means for Solving Problems]This method of manufacturing the impeller comprises a step for forming a lost form pattern formed in the substantially same shape as the impeller for the supercharger, a step for forming a mold by eliminating and removing the lost form pattern after the lost form pattern is coated with a refractory, and a step for pouring a molten metal in the mold for casting. In the step for molding the lost form pattern, a lost material is injection-molded in a space demarcated by radially arranging, toward a center shaft, a plurality of slide molds having short blade-shaped bottomed groove parts and space shapes between the pairs of long blades adjacent to each other, and the slide molds are released by moving in the radial direction of the center shaft while rotating. Thus, the parting line corresponding part is not present on any of the hub surface and the blade surface in the spaces demarcated by the pairs of long blades adjacent to each other.
Owner:HITACHI METALS PRECISION LTD +1

Knuckle formed without a finger core

A method for manufacturing a railcar coupler knuckle includes providing a cope mold portion and a drag mold portion, the cope and drag mold portions having internal walls defining at least in part perimeter boundaries of a coupler knuckle mold cavity, wherein the mold cavity includes a finger section; positioning at least one internal core within either the cope mold portion or the drag mold portion, the at least one internal core configured to define a kidney cavity and a pivot pin cavity within a coupler knuckle; closing the cope and drag mold portions with the single core therebetween; and at least partially filling the mold cavity with a molten alloy, the molten alloy solidifying after filling to form the coupler knuckle, wherein the at least one core defines the kidney and pivot pin cavities, and the finger section of the mold cavity defines at least one finger cavity of the coupler knuckle.
Owner:BEDLOE IND LLC

Railway car coupler knuckle having improved bearing surface

Knuckle coupler castings and methods for casting the knuckle coupler castings, where the knuckle coupler castings having enhanced bearing surfaces which may include a vertically flat surface.
Owner:MCCONWAY & TORLEY LLC

Molding and casting machine

Disclosed is a sand casting molding machine for double indexing molds in a mold string. The machine can include a shot chamber having sand, a swingable squeeze head, a lateral squeeze head, a core setter, a mold hold down, a mold retention device and a mold string conveyor.
Owner:THYSSENKRUPP WAUPACA

Automotive and aerospace materials in a continuous, pressurized mold filling and casting machine

Mold filling and feeding device (400) and process including using refractory filter cloth (202) to seal a mold line (100), in continuous conveyance, to a multi-stage pressurized filling and feeding device. The mold line (100) consists of vertically parted or horizontally parted green sand molds (101), or an extruded bed of media carrying various types of molds, including green sand, nobake, lost foam, investment casting shells, etc. These molds are bottom or side filled while moving for increased production rates. Feeding under pressure, while moving, is a second operation that improves casting integrity. The process includes a new and more efficient method of treating iron with magnesium for compacted graphite or ductile iron. A stitch (242) of filter cloth (202) holds modifying alloy (630) to the molds (101). A vacuum and pressure controlled column (550) provides consistent flow to thin walled castings, and pressurized feeding for heavy castings. Radiant energy losses are contained in the automatic system. The process and several special purpose machine components make a unified system for hardening liquid (600) such as molten metal in casting of aluminum alloy wheels or other metal castings, and also plastic polymer, rubber tires, etc., or food stuff, as in molded chocolate candy.
Owner:HERRON DAVID J

Molding die and die changing method of the same

The invention provides a molding die in which a whole or a part of an exclusive portion forming a cavity can be swiftly changed while leaving a general portion in a molding machine. A fixed insert, a movable insert, a pressing plate and a slide core which correspond to an exclusive portion can be automatically attached to and detached from a fixed main die, a movable main die, a pressing rod and a slide holder which correspond to a general portion by an attaching and detaching mechanism. Further, the fixed insert, the movable insert, the pressing plate and the slide core can be integrated in a die close state by a connection mechanism. By utilizing cross-feed means of a die changing apparatus and a die opening and closing motion on a molding machine side, the exclusive portion is automatically removed from the general portion in a form of an assembly, and the exclusive portion assembly which is transferred into the molding machine from outside the molding machine is automatically mounted to the general portion.
Owner:TOYOTA JIDOSHA KK

Multi-station casting machine

The invention relates to a multi-station casting machine, comprising a pouring robot, wherein the pouring robot is fixed at one side of an operating platform, the operating platform is distributed with at least three casting units in an annular array mode; a motor drives the operating platform to rotate, pouring is carried out by the pouring robot when the operating platform rotates to each casting unit and stops, a cylinder is rotated to cause a mould to slowly rotate while pouring is carried out, and meanwhile one part in the mould is subject to water cooling by virtue of a water-cooling channel, and one part in the mould is heated by virtue of an electrical heating pipe. One worker can pour moulds on multiple stations, the production efficiency is improved, and the manpower cost of a factory is saved; and meanwhile the lifting and falling of a mould and the temperature at everywhere of the mould are automatically controlled, thus the product crystallization is better and the product quality is improved.
Owner:浙江恒吉智能科技有限公司

Weld closure of through-holes in a nickel-base superalloy hollow airfoil

A hollow airfoil is fabricated by providing a casting mold assembly including a casting mold, a casting core, and a standoff spacer that prevents the casting core from contacting the casting mold to define a casting space. A first nickel-base superalloy is cast into the casting space and solidified to form the hollow airfoil. The presence of a through-hole extending through a wall of the hollow airfoil is identified, and the through-hole is closed by welding using a second nickel-base superalloy, without using any freestanding closure element.
Owner:GENERAL ELECTRIC CO

Vertical boxless mould casting machine

The molding machine comprises a station (1) with a chamber (2) that is closed between a front plate (5) that can move and swivel and a rear plate (8) associated to an extraction piston (9), forming a shell (3) in said chamber (2) by blowing sand through an upper hopper (4). The shell (3) obtained is pushed by the piston (9) until the rear of a row of shells (3′) placed on a conveyor (7) that places them opposite a casting station. The motion of the shell (3) pushed by the extraction piston (9) is independent of the motion of said piston after being incorporated in the row of shells, and is provided exclusively by the conveyor system (7), thereby providing a shorter working cycle while preventing deterioration of the shells as they are not compressed by the piston (9) when it pushes against the rear of the row of shells (3′).
Owner:LORAMENDI

Engine block die-casting apparatus having mechanically actuated bank core slides

An engine block die-casting apparatus of the present invention includes a stationary element, an ejector holder block adapted to be operatively movable to and from the stationary element, and an ejector box. The apparatus also includes a pair of side slide cores and at least one bank core slide assembly that is slidably mounted and mechanically actuated within the ejector holder block. The stationary element, the ejector holder block, the pair of side slide cores, and the bank core slide assembly are adapted to be moved proximate each other so as to create a closed die-cast cavity and to be drawn apart from one another to allow extraction of the cast engine block.
Owner:AAR KEL ENTERPRISES

Methods and apparatus for fabricating turbine engine airfoils

A method for casting an airfoil for a turbine engine is provided. The method includes forming a casting core to define a hollow portion in the airfoil and forming a print out region at one end of the casting core. The method also includes coupling the casting core to the print out region with at least one frusto-conical member to facilitate structurally supporting the casting core.
Owner:GENERAL ELECTRIC CO

Metal casting core assembly for casting a crankshaft

A core box assembly for casting a crankshaft. The core box assembly comprises axially aligned cores that define different axial portions of a cavity that receives molten metal to cast the crankshaft. Oil gallery cores are placed in the core box assembly to form as-cast oil galleries in the crankshaft. Heavy metal inserts are held by sand cores disposed in the portions of the cavity that form the counterweights of the crankshaft.
Owner:FORD MOTOR CO

Universal slide assembly for molding and casting systems

The present invention is a universal slide assembly for molding or casting systems used to introduce complex designs to moldings and castings, which is cost effective, easy to install, and easy to operate, and includes a base, a slide, and a cam lever. The base is directly insertable into a movable-die half for immediate use without requiring the slide to be individually designed or adapted to a particular movable-die half. The cam lever is capable of moving the slide towards and away from a core without the use of hydraulic power, through cam action.
Owner:DUBAY RICHARD L

Robot interaction system

In the case of a robot interaction system comprising a robot (1) having a robot controller with types of operation and operating modes which influence an associated man-robot interface, the aim is to provide a solution which allows flexible matching of a robot or robot system to different degrees of a man-robot interaction. This is achieved in that the robot controller is equipped with types of operation and operating modes which influence an associated man-robot interface and are designed to be matched and / or to be capable of being matched to different automation degrees of the robot (1) and / or to different time and / or physical positions of the man and robot as interaction partners in a working area.
Owner:SMS DEMAG AG

Lead-acid storage battery intelligent full-automatic cast-weld production line and process thereof

The invention relates to the technical field of lead-acid battery production, and particularly discloses a lead-acid storage battery intelligent full-automatic cast-weld production line and a processthereof. In the production line, lead-acid batteries are transferred, conveyed, cut and machined through mutual cooperation of cutting equipment, a second grabbing manipulator, a conveying line and atransferring manipulator, and alternative automatic loading and unloading work of a plurality of groups of cast-weld machines is realized, so that the technical problem of low machining efficiency during the automatic processing of existing lead-acid batteries is solved. In the process, the transferring, conveying and cutting of the lead-acid batteries are realized through automatic tight joint ofa cutting step and a cast-weld step, and alternative automatic loading and unloading work of the plurality of groups of cast-weld machines is realized, so that the plurality of groups of cast-weld machines can perform cast-weld machining simultaneously; the machining efficiency is improved; and the technical problem of low machining efficiency in the automatic machining process of the existing lead-acid batteries is solved.
Owner:长兴玖佳机械股份有限公司

Quasi self-destructive core for investment casting

A composite core for forming a passage in an investment casting mold is provided including a generally hollow structural element. The structural element is configured to deform when a force is applied to an end thereof. A rigid shell element is formed about the structural element. The shell element extends beyond both an interior surface and an exterior surface of the structural element. The shell element is configured to shatter when the structural element deforms.
Owner:SIKORSKY AIRCRAFT CORP

Weld closure of through-holes in a nickel-base superalloy hollow airfoil

A hollow airfoil is fabricated by providing a casting mold assembly including a casting mold, a casting core, and a standoff spacer that prevents the casting core from contacting the casting mold to define a casting space. A first nickel-base superalloy is cast into the casting space and solidified to form the hollow airfoil. The presence of a through-hole extending through a wall of the hollow airfoil is identified, and the through-hole is closed by welding using a second nickel-base superalloy, without using any freestanding closure element.
Owner:GENERAL ELECTRIC CO
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