322results about "Pile-fabric looms" patented technology

Fabric and reinforcements are provided by this invention which, in a first embodiment, include a plurality of warp yarns having a first twist (turns / inch) and a plurality of weft yarns having a second twist which is greater than the first twist. A coating is applied over a substantial portion of the warp and weft yarns after they are assembled or laid together, so as to produce a weight distribution ratio of less than about 2.0:1, based upon the weight of the resinous coating of the weft yarns over the weight of the resinous coating on the warp yarns. This can be achieved, in substantial part, due to the difference in the twist ratios of the warp and weft yarns, which difference permits a more uniform coating to be applied. Further embodiments of this invention include a cementitious board and methods of making a coated fabric and cementitious board.

The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.

A tufted PET carpet assembly and a method of forming the same. The carpet assembly comprising a face layer comprised of polyethylene terephthalate (PET) yarn comprised of PET fibers and tufted at a pre-determined gauge, the face layer having a face weight, a first backing layer adjacent the face layer, and a first back coating layer adjacent the first backing layer. A method of forming a tufted PET carpet assembly with PET yarn comprising the steps of tufting the PET yarn at a pre-determined gauge onto a backing, applying a back coating to the tufted PET via extrusion to lock the tufted PET to the backing, and applying heat to the tufted PET to enhance the look and feel of the PET.

The present invention relates to body armor articles for resisting ballistic objects. The articles comprise woven fabric layers and sheet layers. The woven fabric layers are made from yarns having a tenacity of at least 7.3 grams per dtex and a modulus of at least 100 grams per dtex. The sheet layers comprise nonwoven random oriented fibrous sheets, each of the sheet layers comprising a uniform mixture of 3 to 60 weight percent polymeric binder and 40 to 97 weight percent non-fibrillated fibers. The woven fabric layers and the sheet layers are stacked together comprising a first core section which includes at least two repeating units of, in order, at least one of the woven fabric layers then at least one of the sheet layers. The sheet layers comprise 0.5 to 30 wt % of the total weight of the article.

A fabric having a ground fabric, and a double layer terry or a double layer pile on either or both surfaces of the ground fabric, or a double layer terry on one surface and a double layer pile on the other surface. The double layer terry has an outer terry and an inner terry lower than the outer terry; the double layer pile has an outer pile and an inner pile lower than the outer pile. The outer terry or outer pile is a natural fiber, and the lower terry or lower pile is a microfiber. Methods of manufacturing the fabric are also disclosed.

A delay flow water reservoir for a clothes dryer cabinet and method of use is provided. The delay flow reservoir has a container having an opening and a cap engaging the opening. The cap has a delay chamber with a drain opening, a seal covering the opening with first and second seal holes, and the delayed flow reservoir. The delay chamber fills with water from the container before draining into the clothes drying cabinets. The method of using the delay flow water reservoir permits the user to fill a container while in an upright position and then moving the delay flow water reservoir to an overturned dispense position. The method permits water to drain into the delay reservoir rather than out the drain opening while the user moves the reservoir into operational communication in the clothes drying cabinet.

Warp stretch woven fabrics including plain, twill and satin constructions are disclosed. The fabrics include weft yarns and warp yarns. About 15 weight percent to about 55 weight percent of the warp yarns are polyester bicomponent continuous filaments comprising poly(ethylene terephthalate) and poly(trimethylene terephthalate) having an after-heat-set crimp contraction value from about 20% to about 80%.

A method for forming a composite absorbent member is provided that includes:a) extruding a first fibrous component through a first meltblowing die and intermingling pulp fibers with the first fibrous component to form a first admixture;b) extruding a second fibrous component through a second meltblowing die and intermingling pulp fibers with the second fibrous component to form a second admixture; andc) codepositing the first and second admixtures on a collecting surface so as to form a composite structure having at least a first layer and a second layer. The second layer has a higher weight percentage of pulp fibers than the first layer, and the average diameter of the pores within the second layer is smaller than the average diameter of the pores within the first layer.

A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has off-axis reinforcement with one or more legs and / or base extending in an off axis or bias (non 0 / 90 degree) orientation with respect to the warp / weft fibers. One or more legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other. The outer ends of the base and / or the legs may have tapers formed from terminating layers of warp fibers in a stepped or angled pattern.

Highly uniform woven fibrous structures formed from fibrous tapes, wherein the tapes constitute the warp and weft tapes of a woven fabric. The individual fibrous tapes may be woven or non-woven, and may be formed as narrow tapes or may be cut from a wider fabric web.

Certain embodiments according to the invention provide seamless insulation articles suitable for a wide variety of uses (e.g., garments, footwear, home textile articles, etc.). In accordance with certain embodiments, the seamless insulation article includes a knit base comprising a first yarn and a second yarn incorporated into a continuous web defined by the first yarn and the second yarn in a predetermined pattern to form a plurality of three-dimensional surfaces. The plurality of three-dimensional surfaces define at least two discrete regions having different contrasting insulative capacities arranged in the predetermined pattern, in which the at least two discrete regions comprise a first discrete region and a second discrete region. The first discrete region comprises a first insulative capacity, the second discrete region comprises a second insulative capacity, and the second insulative capacity is greater than the first insulative capacity.

A method for fabricating multilayer fabrics having a prescribed integration pattern and an apparatus of implementing same. In one embodiment, the method include the steps of providing a plurality of winding yarn carriers arranged in a multilayer structure along a first direction and configured such that each winding yarn carrier is operably movable with respect to one another along a second direction that is perpendicular to the first direction, forming a plurality of crossover points of the winding yarns by moving at least one winding yarn carrier along the second direction according to the integration pattern, transporting the binder yarns through the plurality of winding yarn layers at predetermined locations along the first direction, and locking the binder yarns in place, pushing the binder yarns toward the fell of the multilayer fabrics, and taking up the formed multilayer fabrics.

In a method of manufacturing a fibrous formed product, a mixture of fibers, including thick fibers and thin fibers, is prepared in order to form fibrous mats. The mixed fibers are supplied onto an outer peripheral surface of a roller. As the roller rotates, the mixed fibers are released from the roller and are thrown toward a fiber receiving surface. A fibrous mat is formed on the fiber receiving surface with a low-density layer next to the fiber receiving surface and a high-density layer on top of the low-density layer. Thick fibers mainly form the low-density layer and thin fibers mainly form the high-density layer. First and second fibrous mats are overlaid with one another such that their low-density layers oppose each other.

A method for weaving single-layered and / or multi-layered woven fabric, especially airbag fabric, includes interweaving warp threads delivered by at least two warp beams.

A thermostructural composite material part including carbon or ceramic fiber reinforcement densified by a matrix having at least one thin portion in which: the thickness of the part is less than 2 mm, or indeed less than 1 mm; the fiber reinforcement is made as a single thickness of multilayer fabric made of spread yarns having a weight of not less than 200 tex; the fiber volume ratio lies in the range 25% to 45%; and the ratio between the number of layers of the multilayer fabric and the thickness in millimeters of the part is not less than four.

The present invention relates to a method for face-to-face weaving of a pile fabric on a weaving machine, pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced alternately around a weft yarn (1) in the upper fabric and around a weft yarn (1) in the lower fabric and non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) being interlaced in one of the backing fabrics in accordance with a predetermined pattern, the said weaving machine comprising at least three weft insertion means and that at each weft insertion cycle only one weft yarn is inserted, the non pile forming pile warp yarns (6, 7, 8, 9, 16, 17, 18, 19) to be interlaced are positioned on a different level (N1, N2) and, in successive series of four weft insertion cycles (a, b, c, d) each time during two successive weft insertion cycles one weft yarn (1) being inserted (a, b) under the two levels (N1, N2) and one weft yarn (1) being inserted above the two levels (N1, N2) and each time, during two other successive weft insertion cycles (c, d) one weft yarn (1) being inserted in each of these weft insertion cycles between the said levels (N1, N2).

A method for weaving a fabric having:a backing fabric (100, 200) formed by backing warp yarns, having binding warp yarns (101, 201) and first and second weft yarns (3, 4);one or several tension warp yarns (102, 202, 103, 203); andnon-pattern forming and / or pattern forming pile warp yarns (7, 6), the pattern forming pile warp yarns (6) form pattern forming pile burls (6a), and each pattern forming pile burl (6a) is interlaced round at least one third weft yarn (5) situated at the back of the fabric (1, 2) with respect tote tension warp yarns (102, 202, 103, 203).

A weaving machine weaves pile fabrics having weft yarns, backing warp yarns, and pile warp yarns. One or several spacers extend between the pile warp yarns either to realize a constant pile height between two pile fabrics formed, or to determine the pile loop height in one or several pile fabrics comprising pile loops. One or several holders clamp the spacers. One or several shed forming devices, drive heddles through which backing and / or pile warp yarns extend to position these warp yarns with respect to the weft yarns. A zone for supplying pile warp yarns extends between a yam supply and the heddles. One or several holders installed between the yarn supply and the one or several shed forming devices clamp the spacers. The holders are installed outside the said supply zone, in such a manner that the pile warp yarns will extend into the supply zone without any hindrance.

This method, for simultaneously weaving on a loom two fabrics (42, 44) provided with piles (424, 444), comprises the steps of weaving an inner layer (FL2, FL4) and an outer layer (BL2, BL4) for each distance fabric, binding the inner and outer layers with connecting warp yarns (401 -404) extending between the inner and outer layers, weaving pile warp yarns (501, 502) between the distance fabrics, and cutting the pile yarns. During weaving, the inner and outer layers of each distance fabric are kept apart by respective lancet means (202, 204). Moreover, for each pick (P1 -P13) and for each connecting warp yarn (401 -404) and each pile warp yarn (501, 502), one selects on the basis of the information relating to the layer (BL2, FL2, BL4, FL4) in which said warp yarn has been interlaced in the previous pick, on the basis of the shedding pattern and amongst several predetermined positions, a position (A1 -A8, B1 -B12) to be taken by a shedding element (10) driving said warp yarn (401 -404, 501, 502) during said pick.

Creels having frames configured to receive one or more trays of yarn packages. The trays of yarn packages are removable from the frame and can be loaded with packages of yarn when not inserted into the frame. Separately loading trays with yarns can simplify and provide other benefits with respect to the process of loading a creel with yarn packages. Also disclosed is an assembly that is positioned with respect to a detachable header and a stationary header on a creel and that comprises an air flow unit that causes yarns to move through to an alignment mechanism that aligns the yarns for attachment to yarns already feeding into a tufting machine.

On the one hand, the invention relates to a method for weaving face-to-face fabrics on a face-to-face weaving machine, the fabrics (10),(20) consisting of weft yarns (2), ground warp yarns (3) and pile warp yarns (4), and one or several spacers (1) being provided in order to keep the fabrics (10),(20) at a distance during the weaving process, and a weaving reed being provided, comprising reed dents (A),(B),(C) through which the said ground warp yarns (3) and pile warp yarns (4) are extending, and through which the spacers (1) are extending every two or more reed dents (A),(B),(C), wherein the pile warp yarns (4) and the spacers (1) are separated from one another in the respective reed dents (A),(B),(C). On the other hand, the invention relates to a fabric woven in accordance with such a method and a face-to-face weaving machine designed to carry out such a method.

The present invention relates to a method for weaving pile fabrics on a face-to-face weaving machine, where, in successive insertion cycles, weft yarns (1-12) are inserted between binding warp yarns (13-16) and pile warp yarns (17-24), so that two backing fabrics (30), (31) are woven one above the another, in which groups of at least four weft yarns (1-6); (7-12) are inserted in respective openings between repeatedly crossing binding warp yarns (13), (14); (15), (16), so that each group of weft yarns (1-6); (7-12) comprises at least two pairs of weft yarns (2,3), (5,6), (8,9), (11,12) inserted above one another, and so that pile warp yarns (18), (21), (24) are interlaced in the upper (30) and in the lower backing fabric (31) alternately round the weft yarns (2), (5), (8), (11), situated on the back, of the said pairs in order to form pile burls, preferably according to a two-shot weave;The present invention likewise relates to pile fabric woven according to this method. Such pile fabrics have a good pile retention, an excellent quality of the back and a great flexibility and may be carried out at a high pile density.

This invention relates to a method and to a system for weaving fabrics with two useable sides (W1), (W2), in which per operating cycle one weft thread (6) is inserted, and in which each fabric comprises a first figure warp thread (1) and a second figure warp thread (2) that, in a number of operating cycles, are positioned together alternately above and below the weft insertion level, so that, at both fabric sides, these figure warp threads (1), (2) are bound over the same weft threads (6), while running above one another, and in which the mutual position (upper or lower position) taken up by the first figure warp thread (1) and the second figure warp thread (2) in each fabric (W1), (W2) during the weaving process is determined selectively according to a previously defined figure pattern, preferably by positioning the first (1) and second figure warp threads (2) in a first shed (I) at a first level (POS. 1) at one side of the weft insertion level and in a second shed (II), selectively on a different second level (POS. 2) and third level (POS. 3), at the other side of the weft insertion level. The invention also relates to fabrics (W1), (W2) woven according to such method.

The present invention provides a rubbing cloth for use in manufacturing liquid crystal display panels which consists of a velvet fabric having a ground sheet texture comprising warps and wefts, and pile yarns woven to the ground sheet texture in the warp direction, wherein synthetic fibers as the warps were woven with combination of different tensions of the synthetic fibers, or the ground sheet texture comprises warps with combination of different feed lengths, so that the pile yarns are stably inclined.

The invention relates to a process for weaving fabrics on a weaving machine, wherein these fabrics comprise a plurality of warp yam systems, wherein for at least two mutually adjacent warp yam systems, in each of these at least two mutually adjacent warp yarn systems, at least two pile warp yarns with different characteristics are present, and wherein in each of the said warp yam systems the pile warp yarns is interlaced alternately in the fabric, according to a pattern, for figuring application and are inwoven or float along the fabric for non-figuring application, wherein a bottommost and a topmost fabric are woven according to a double-face weaving method, and the said two mutually adjacent warp yam systems each comprise the same at least two pile warp yarns, in which case, if the one pile warp yam in the first warp yarn system in non-figuring application, floats or is inwoven in the top fabric, respectively bottom fabric , the corresponding pile warp yarn from the other warp yarn system, in non-figuring application, floats or is inwoven in the bottom fabric, respectively top fabric.

The present invention discloses a method for manufacturing low-twist towels, wherein pure cotton yarns produced from long-staple cotton are used as terry warps to manufacture low-twist towel by the processes comprising warping, weaving and greige post treatment, and the terry warp has a yarn twist multiplier of 240-270. The method eliminates the step of removing water-soluble filaments during post treatment, thereby reducing post treatment costs, relieving the pressure on sewage treatment and attaining environmental friendly effects. The resulting products have standing loops and a fluffy and soft texture.