A process for
underbalanced drilling into multiple
coal and shale formations, and
dewatering the drilled formations, which includes drilling a first borehole through several
coal seams to a certain depth, defined as a cased borehole; lowering an upstock on the end of a carrier string to the depth of the upper
coal seam; lowering a
drill string in the carrier string, and angling off of the upstock, to
drill a lateral or horizontal borehole within the coal seam; repeating the process for the second coal seam; setting a packer in place above the first coal seam in the annulus between the cased borehole and the carrier string; forming perforations in the wall of the carrier string below the packer; retrieving the upstock from the carrier string; lowering an electrical
submersible pump to the bottom of the principal borehole, defined as a
sump portion of the borehole; collecting
methane gas from the two coal seams through the annulus between the second
drill string and the carrier string to the surface; pumping water from the
sump portion to the surface within the annulus of the second
drill string, while gas within the annulus between the carrier string and the outer casing enters the plurality of perforations in the carrier string to be carried up to the surface. Under a first option, water from the two coal seams is pumped by the ESP through perforations in the wall of the casing, to a first lower water injection zone below the coal seams. In a second option, the water can be first delivered to the surface, and then returned down the annulus between the outer casing and carrier string to be injected into a water injection zone above the coal seams. It is foreseen that multiple wells can be drilled, and when the water is returned to the surface, the water would be routed to one of the wells which would return the water to the water injection zone. The objective of
underbalanced drilling of coal and shale is to have the
hydrostatic pressure of the drilling process to be lower than the formation pressure, as to not invade the formation with fines that may plug the fractures or fluid that may interact with the formation causing the swelling of clay particles or phase
trapping commonly referred to as formation damage.