44 results about "Predictive failure analysis" patented technology

The present invention provides an improved method and system for real-time monitoring, validation, optimization and predictive fault analysis in a process control system. The invention monitors process operations by continuously analyzing sensor measurements and providing predictive alarms using models of normal process operation and statistical parameters corresponding to normal process data, and generating secondary residual process models. The invention allows for the creation of a fault analyzer directly from linearly independent models of normal process operation, and provides for automatic generation from such process models of linearly dependent process models. Fuzzy logic is used in various fault situations to compute certainty factors to identify faults and / or validate underlying assumptions. In one aspect, the invention includes a real-time sensor data communications bridge module; a state transition logic module; a sensor validation and predictive fault analysis module; and a statistical process control module; wherein each of the modules operates simultaneously.

A method for predicting the failure of a data storage device having a slider heater is disclosed. For slider heaters exhibiting a decreasing resistance aging characteristic, a failure warning is produced when heater resistance suddenly increases 2 to 5%, or dR / dt changes sign from negative to positive. For slider heaters exhibiting an increasing resistance aging characteristic, a failure warning is produced when the heater resistance suddenly drops 2 to 5%, or dR / dt changes sign from positive to negative. Additionally, random changes in heater resistance exceeding nominal measurement error may also be utilized to produce a failure warning. This method provides advance warning of potential data read / write errors well before the open circuit failure of the slider heater occurs.

A method, system, and computer program for predicting the failure of an electronic circuit. One embodiment of the invention monitors the current utilization, environment conditions, and operating conditions of the electronic circuit. A system manager is altered if the current utilization of the electronic circuit is outside a pass range at the measured environmental conditions and the measured operating conditions of the electronic circuit. The invention may also be configured such that if the electronic circuit fails, the electronic circuit is isolated from among a plurality of potentially failed electronic circuits using the measured current utilization, environment conditions, and operating conditions of the electronic circuit.

Detecting, predicting, and diagnosing faults in a cooling system. According to one embodiment, a heat sink is in thermal contact with a heat-generating electronic component. When a temperature differential between the electronic component and the heat sink exceeds a set point, a fault signal is generated. The set point may be empirically or theoretically determined. The set point may be a static set point, or it may be a dynamic set point determined according to real-time operational parameters of the system. The system may be implemented with predictive failure analysis (PFA) to provide a more reliable, efficient, inexpensive, and robust computer system.

A data storage subsystem in a distributed storage system having a plurality of predictive failure analyzing data storage devices. The subsystem furthermore has a circuit that is responsive to a predicted failure indication by a data storage device in relation to predetermined rules stored in memory for deterministically initiating a preventive recovery either by a data recovery procedure in the data storage device or by a fault tolerance storage arrangement in the subsystem.