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Method for removing iron and aluminum by autoxidation of iron-based waste material containing high-value elements

A natural oxidation, high-value technology, applied in the direction of process efficiency improvement, etc., can solve the problems of long reaction time, large acid consumption, temperature maintenance, etc., achieve the effect of simple process and equipment, mild reaction conditions, and reduce production costs

Active Publication Date: 2011-08-17
GANZHOU RECYCLE NEW TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These methods have at least one or more of the following defects: A, large acid consumption, high cost; B, the formation of a large amount of waste water containing iron ions and waste acid that needs to be treated; C, serious environmental pollution; D, can not be fully realized Separation of high-value elements and iron elements, that is, the yield of high-value elements is low; E, ferrous ions are easily oxidized by air and are extracted and continue to be mixed with high-value elements, etc.
The defect of this method is: one, the reaction needs to use nitric acid, not only the cost is higher, but also there is the production of toxic gas NO and NO 2 Second, the reaction time is very long, stirring, ventilating, adding nitric acid dropwise, controlling pH and temperature, not only consumes a lot of power and manpower, but also is difficult to control, which is not conducive to large-scale production
This method also has a long reaction time, stirring, ventilation, and temperature maintenance, which consume a large amount of power, manpower and energy, and the production cost is high; in addition, the ammonium salt of inorganic acid needs to be consumed.

Method used

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  • Method for removing iron and aluminum by autoxidation of iron-based waste material containing high-value elements
  • Method for removing iron and aluminum by autoxidation of iron-based waste material containing high-value elements
  • Method for removing iron and aluminum by autoxidation of iron-based waste material containing high-value elements

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] see figure 1 .

[0047] Get 2000Kg through wet ball milling to-40 order (0.425mm) neodymium-iron-boron alloy waste mud slag (wherein REO 19.84wt%, Co 0.60wt%, Fe 56.5wt%, Al 2 o 3 1.46wt%, 22.1% water, and other substances), put 1900L water and 60L 10N hydrochloric acid into the reaction pot to stir and mix the reaction, and then spread the materials in the pot in a clean and non-leaking acid-resistant shallow pit, turn over Several times, and spray water to keep the material in a semi-dry and wet state until the percentage of ferrous iron in the total iron is reduced to 5.3wt%, and it is measured that the percentage of soluble REO in the total REO is 8.2wt%.

[0048] Acid-soluble oxidation hydrolysis: put 3000L water and the materials obtained in the above steps into the reaction pot, keep the temperature at 70-90°C, keep stirring, add hydrochloric acid and 27.5% industrial hydrogen peroxide in stages, until the acidity of the solution no longer rises to pH=3 When ...

Embodiment 2

[0054] see figure 1 .

[0055] A batch of NdFeB alloy waste in the state of sludge is spontaneously ignited in the air to convert the iron into a ferrous state, and then wet ball milled into -60 mesh material. Take 2000Kg of this iron-based waste material, and it is detected that REO23.5wt%, Co 0.65wt%, FeO 63.3wt%, Fe 2 o 3 1.47wt%, Al 2 o 3 1.32wt%, water 8.4wt%, the rest is other substances, put into the reaction pot with 750L of water and 360L of 5N hydrochloric acid to stir and mix the reaction, spread the materials in the pot on the clean and non-leaking acid-resistant ground, and turn it several times , and spray water to keep the material in a semi-dry and wet state until the percentage of ferrous iron in the total iron is reduced to 17.6%, and it is measured that soluble REO accounts for 12.6% of the total REO percentage at this time.

[0056] Acid-soluble oxidation hydrolysis: Put the material obtained in the above steps and 3000L water into the reaction pot, ...

Embodiment 3

[0071] see figure 1 .

[0072] The cobalt-nickel-iron alloy obtained through the process of "electric furnace depletion" and "cobalt matte magnetic separation" from nickel-smelting converter slag is dry-ground to -100 mesh by jaw crusher and tested to contain Co 4.8wt%, Ni 16.2 wt%, Cu1.12wt%, Fe 73.3wt%, and the rest are other substances.

[0073] Take 1500Kg of the above material, put it into the reaction pot with 1200L water and 75Kg98% sulfuric acid to mix and react, spread the material in a clean and non-leaking shallow container, turn it over several times, and spray water to keep the material in a semi-dry and wet state until Ferrous iron accounts for 7.2wt% of total iron.

[0074] Acid-soluble oxidation hydrolysis: put the material obtained in the above steps and 3000L water into the reaction pot under stirring, slowly add 2460L of 5N sulfuric acid and 180Kg of calcium hypochlorite with 60% available chlorine, keep the temperature at 70-90°C, and finish adding sulfur...

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Abstract

The invention relates to a method for removing iron and aluminum by the autoxidation of iron-based waste material containing high-value elements. The method is characterized by comprising the following steps of: crushing the iron-based waste material, and mixing the crushed iron-based waste material, water and a small amount of acid to ensure that the iron-based waste material in air is in the humid electrolytic atmosphere, performing a series of complex oxidization reactions and electrochemical reactions, and converting simple substance iron or ferrous iron and simple substance aluminum into trivalent oxides or hydroxides; and performing processes of acid dissolving, impurity removal, filtering and the like on the material oxidized by the air to obtain solution which contains high-value elements and in which the iron and the aluminum are removed, and purifying and separating the solution further to obtain a corresponding product containing the high-value elements. The method has the advantages of short process, simple equipment, energy conservation, little using amount of industrial chemicals, high dissolution rate of the high-value elements, mild reaction condition, environment friendliness, and the like.

Description

technical field [0001] The invention relates to a method for naturally oxidizing iron-based waste materials containing high-value elements to remove iron and aluminum, and specifically belongs to the technical fields of resource recycling and hydrometallurgy. Background technique [0002] In order to manufacture more excellent and unique iron-based structural materials and functional materials, a common method is to add alloying elements or alloying alloys to iron-based materials. With the mass production and widespread use of iron-based materials, the amount of iron-based waste is inevitably increasing day by day. These iron-based wastes contain a considerable amount of rare earth, cobalt, nickel, copper and other high-value scarce resources. Therefore, recycling and extracting high-value elements from iron-based waste containing high-value elements (hereinafter referred to as waste or iron-based waste) to realize resource recycling has always been a subject of active expl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/00C22B59/00C22B23/00C22B15/00
CPCC22B59/00C22B23/04C22B7/006Y02P10/20
Inventor 刘明彪龚斌
Owner GANZHOU RECYCLE NEW TECH
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