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Polishing film and method for making same

A polishing film and micropowder technology, applied in the field of grinding and polishing, can solve the problems of weakening product competitiveness, increasing product cost, and excessive inventory backlog, achieving high production efficiency and automation level, small equipment investment, and solving the effect of reunion

Active Publication Date: 2008-07-23
HENAN UNION ABRASIVES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main materials of the base belt are: polyester, polyvinyl chloride, nylon, polyethylene, polypropylene and other plastic films; the resin includes one of polyester, polyvinyl chloride, polyurethane, nitrated cotton, polyacrylate, and epoxy resin Or a mixture of two or more; abrasives are also called abrasives, mainly white corundum, silicon carbide, chromium oxide, iron oxide, silicon oxide, cerium oxide, diamond and other fine powders; the coating process is a roller coater or spray coating The paint is evenly coated on the surface of the film by the machine, as disclosed in the patent document CN 1207328C, and the polishing film is prepared by this process, which requires a large investment in plant and equipment. The roller speed and line speed are relatively high (50-200m / min), and the minimum feeding amount of abrasives at one time should not be less than 5kg. When the user needs a small batch of products with special quality requirements, due to the limitation of the machine structure, it is difficult to change quickly. process to meet user needs, or even if products that meet special quality requirements are prepared according to user needs, but because the quantity of products produced is far greater than the quantity ordered by users, there is a large backlog of inventory, which greatly increases product costs. , which weakens the competitiveness of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Example 1 A polishing film, comprising an abrasive layer with a thickness of 10 μm and a polyester film tape base with a thickness of 75 μm, the abrasive layer is a uniform coating solution containing silicon carbide micropowder with an average particle size of 1 μm and polyurethane glue, cast on the polyester film belt. For the cured and dry layer formed on the base surface, the weight ratio of silicon carbide micropowder and polyurethane glue in the coating solution is 40:100, and the polyurethane content in the used polyurethane glue is 60%.

[0023] The preparation method of above-mentioned polishing film, comprises the following steps:

[0024] (1) Preparation of coating solution First, the silicon carbide micropowder is pre-dispersed in a mixed organic solvent (the volume ratio of methyl isobutyl ketone: cyclohexanone propylene glycol methyl ether acetate: ethyl acetate is 2: 5: 3), and then the polyurethane Dissolved in mixed organic solvent to make polyurethane ...

Embodiment 2

[0026] Embodiment 2 A polishing film, comprising an abrasive layer with a thickness of 15 μm and a paper leather layer with a thickness of 80 μm, the abrasive layer is formed by casting a coating solution containing white corundum micropowder and resin glue with an average particle size of 5 μm on the surface of the paper leather. For curing the dry layer, the weight ratio of white corundum micropowder and resin glue in the coating solution is 50:100, and the used resin glue contains 50% of vinyl chloride-vinyl acetate-maleic acid terpolymer.

[0027] The preparation method of above-mentioned polishing film, comprises the following steps:

[0028] (1) Preparation of coating solution The vinyl chloride-vinyl acetate-maleic acid terpolymer was dissolved in an organic solvent (butanone: cyclohexanone propylene glycol methyl ether acetate: ethylene glycol phenyl ether in a volume ratio of 5:3: 2), make vinyl chloride-vinyl acetate-maleic acid terpolymer content and be 50% resin gl...

Embodiment 3

[0030]Example 3 Weigh 800 g of synthetic diamond nanopowder with an average particle size of 50 nm, 900 g of vinyl acetate-vinyl chloride-vinyl alcohol terpolymer, and an organic mixed solvent (the volume ratio of cyclohexanone: ethyl acetate: toluene is 3:2). : 3) 1400g, and weigh the dispersant polyethylene glycol octyl phenyl ether with the mass ratio of diamond nanopowder: dispersant=1: 0.05 for subsequent use. First get a part of the above-mentioned mixed organic solvent (diamond nano powder: organic solvent=1: 3), dissolve the dispersant therein and stir evenly, then add the weighed diamond nano powder, and ultrasonically disperse uniformly; The vinyl alcohol terpolymer is dissolved in the remaining organic mixed solvent to make a resin glue, the evenly dispersed diamond nanopowder is mixed with the resin glue, and an antistatic agent (N,N-bis(2-hydroxyethyl)alkane) is added. base amine) 9g, defoamer (metal stearate soap) 1.6g, use a sand mill to fully disperse the above...

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PUM

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Abstract

The invention discloses a polishing film and the preparation method, which adopts the ultrafine micro mist as the grinding material and prepares in flow-casting coating method, namely the powdered or granular resin is dissolved into the organic solvent and then added in functional additive to make the resin adhesive, then the abrasive of surface-modified ultrafine micro mist is added into the resin adhesive and the spread coating liquid can be obtained after fully mixing, finally the paint is painted on the surface of soft base in flow-casting coating method and the polishing film can be obtained after drying and curing. The preparation method of the polishing film has the advantages of small equipment investment, simple operation, high productivity and automation level, steady craft, even film performance and low manufacturing cost. The polishing film can adjust the craft parameters of the flow-casting craft conveniently according to the different quality requirement and standards of the products, and can achieve production in multi-specification and small lot production and overcomes the problems that the rapid transformation of the product specification is difficult due to the limit of the equipment structure in roller coating method.

Description

technical field [0001] The invention relates to the field of grinding and polishing, in particular to a polishing film with uniform performance and low manufacturing cost and a preparation method thereof. Background technique [0002] In recent years, with the development of information technology and optical technology, hard and brittle materials, such as silicon wafers, optical glass, magnetic disks, magnetic tapes, magnetic heads, optical fiber connectors, optical fiber couplers, optical fiber terminators, single The quality and precision of crystalline silicon wafers and other precision hard devices have put forward high requirements. If there are bumps, scratches or foreign objects attached to the surface, the designed accuracy and performance will not be guaranteed. Therefore, the final surface finish is a critical step that affects the performance of precision devices. For the surface polishing of these materials, free abrasive grinding and polishing are generally u...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09G1/00C09K3/14C08J5/14
Inventor 贾晓林汪静王森
Owner HENAN UNION ABRASIVES
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