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A kind of preparation method of mutually immiscible copper-carbon supersaturated solid solution

A technology of mutual insolubility and solid solution, applied in the field of surface processing of materials, can solve the problems of reduced powder sintering performance, low interface bonding force, poor compatibility, etc., and achieve the effect of avoiding oxidation or nitriding

Inactive Publication Date: 2017-04-05
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] For mutually insoluble systems with little solid solubility or positive heat of mixing under equilibrium conditions, such as Cu-Cr, Cu-Nb, Cu-Fe, Cu-Ag, etc., supersaturated solid solutions can be formed by certain means. Its solid solubility is increased by dozens or even hundreds of times, realizing solid solution at the atomic level; one of the common methods is to use mechanical alloying: through high-energy ball milling, the powder is subjected to repeated deformation, cold welding, and crushing to reach the atomic level between elements The complex physical and chemical process of alloying leads to Cu-C supersaturated solid solution, and the powder metallurgy method is a commonly used manufacturing method for Cu-C composite parts due to its advantages of simple process, high material utilization rate and low energy consumption; But in fact, copper and carbon in powder metallurgy copper-based composite materials are only mechanically interlocked, and the interfacial bonding force is very low. The sintering performance of the powder is reduced; in order to improve the compatibility of copper and carbon, the diffusion between Cu and C atoms can be promoted through crystal defects, so as to obtain Cu-C supersaturated solid solution, so as to enhance the bonding between copper and carbon interfaces

Method used

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  • A kind of preparation method of mutually immiscible copper-carbon supersaturated solid solution
  • A kind of preparation method of mutually immiscible copper-carbon supersaturated solid solution
  • A kind of preparation method of mutually immiscible copper-carbon supersaturated solid solution

Examples

Experimental program
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Effect test

Embodiment 1

[0026] S1. Put copper powder (200 mesh) and carbon powder (200 mesh) into the ball mill according to the weight ratio of 100:6 for ball milling and mixing. The ball milling time is 2 hours; the powder after mixing is poured into the laminating machine, and the Pressed under a pressure of 30MPa for 18 hours; then put it into a vacuum sintering furnace for sintering, the sintering condition is to raise the temperature to 400°C at 5°C / min, keep the temperature for 30min after reaching 400°C, and then raise the temperature to 800°C at 10°C / min, and finally Incubate at 800°C for 60 minutes.

[0027] S2. Grinding and polishing the Cu-C composite material substrate with a specification of 10×10×10 cm to complete the pretreatment. The sandpaper used is 400, 800, 1000, 1200 mesh sandpaper, and the particle size of the diamond polishing agent is 0.5 μm.

[0028] S3. Carry out HCPEB irradiation treatment on the pretreated Cu-C composite material; according to the technical requirements o...

Embodiment 2

[0033] Same as Example 1, only change the number of times of electron beam irradiation in S3, select the electron beam energy as 27KeV according to the technical requirements of HCPEB equipment, and the energy density is 4J / cm 2 , the target-source distance is 15cm, and the sample is irradiated 5 times.

[0034] Carry out SEM observation to the sample surface after irradiation; image 3 It shows that the superfine grain structure is also formed locally on the surface of the sample after 5 irradiation treatments.

[0035] TEM observation of the irradiated samples showed that abundant vacancy cluster defects were formed after 5 irradiations.

[0036] The structural changes of the material surface were analyzed by X-ray diffraction; the results showed that after 5 irradiation treatments, the diffraction peak intensity of (111) Cu increased compared with that of 1 irradiation, and it shifted to the left compared with the unirradiated sample shifted, but shifted to the right compar...

Embodiment 3

[0038] Same as Example 1, only change the number of times of electron beam irradiation in S3, select the electron beam energy as 27KeV according to the technical requirements of HCPEB equipment, and the energy density is 4J / cm 2 , the distance between the target and the source is 15cm, and the sample is irradiated 20 times.

[0039] attached Figure 4 SEM observation was carried out on the surface of the sample after irradiation; the results showed that a large number of ultra-fine grain structures were locally distributed on the surface of the material after 20 irradiation treatments, and the size was between 70 and 100 nm. Spectrum (EDS) analysis, the results show that there are two elements of Cu and C, as attached Figure 5 shown.

[0040] TEM observation of the irradiated sample shows that after 20 times of irradiation, black spot defects (point defects) with a high density are formed.

[0041] The structural changes of the material were analyzed by X-ray diffraction; ...

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Abstract

The invention relates to a material surface processing technology, in particular to a preparation method for a mutual-non-solid-solute Cu-C supersaturated solid solution. A composite material base body is prepared through the powder metallurgy method, and then irradiation treatment is conducted on the material surface using high current pulsed electron beams (HCPEBs) for preparing composite material containing the copper-carbon supersaturated solid solutions. It is showed that through observation with a scanning electron microscope and a transmission electron microscope, various crystal defects and ultrafine-grained structures are induced through the HCPEB irradiation technology to provide passages for diffusion among Cu and C atoms; x-ray analysis energy spectrum shows that the (111) Cu peak deviates towards the low angle area, and the diffraction peak of C declines, so it is known that part of C atoms are made to be solidly dissolved into a Cu lattice successfully, and the solid solubility is up to 2.24% at utmost through calculation.

Description

technical field [0001] The present invention relates to a material surface processing technology, in particular to a method for preparing a mutually immiscible copper-carbon supersaturated solid solution. They do not dissolve or react with each other to form alloy phases, specifically for the preparation of Cu-C supersaturated solid solutions. Background technique [0002] For the mutually insoluble Cu-C system, the compatibility between the two is extremely poor, and the interface is almost non-wetting (θ=170º), resulting in neither chemical reaction nor diffusion reaction between Cu-C, so Cu-C over The amount of dissolved carbon in the saturated solid solution is greater than the solid solution in the equilibrium state, which belongs to the solid solution in the metastable state; during the friction process, the carbon atoms solid-solved into the copper lattice are precipitated due to extrusion and heat A relatively stable lubricating film is formed on the friction surfac...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/05C22C9/00C22F1/08
Inventor 关庆丰张从林吕鹏蔡杰张远望刘登俊周驰郑欢欢
Owner JIANGSU UNIV
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