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Ceramic cutting tool material with high mechanical strength and preparation method therefor

A technology of mechanical strength and ceramic knives, applied in the field of ceramic materials, can solve the problems of limited wear resistance, poor thermal shock resistance, poor heat dissipation, etc., achieve improved corrosion resistance and heat resistance, long service life, and improve the overall mechanical The effect of intensity

Active Publication Date: 2015-11-18
广东好来客集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magnetization, anti-oxidation, strong corrosion resistance, good chemical stability, high wear resistance, etc., but they are still fragile, poor heat dissipation, and poor thermal shock resistance. , limited anti-wear performance and other shortcomings need to be improved, and at the same time need to continuously reduce production costs to achieve the maximum benefit of the enterprise and promote scientific and technological progress

Method used

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  • Ceramic cutting tool material with high mechanical strength and preparation method therefor

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Effect test

Embodiment 1

[0016] A ceramic tool material with high mechanical strength, made of the following raw materials by weight (kg): silicon dioxide 50, nano-alumina 10, yellow rust stone 6, sodium fluoride 1, polyacrylic acid 1, magnesium borate whisker 2 , fly ash 15, glycerin 2, triglycidyl ester 3, borate coupling agent 4, antimony trichloride 2, phosphorus pentoxide 1, phenolic resin emulsion 2, butanediol 2, additive 6;

[0017] The auxiliary agent is made of the following weight (kg) raw materials: boorite 8, blast furnace slag 20, copper oxide 4, styrene-butadiene rubber latex 2, gypsum 3, sodium tripolyphosphate 1, brucite fiber 1, bovine bone 2. Calcium dihydrogen phosphate 2, dipropylene glycol 2; the preparation method is: add boronite, blast furnace slag, copper oxide, gypsum, brucite fiber, and bovine bone to the mixer, add styrene-butadiene rubber latex, three Sodium polyphosphate, calcium dihydrogen phosphate, dipropylene glycol and water are wet mixed, and after 2 hours, the mix...

Embodiment 2

[0024] A ceramic knife material with high mechanical strength, made of the following raw materials by weight (kg): silicon dioxide 60, nano-alumina 11, yellow rust stone 7, sodium fluoride 1, polyacrylic acid 2, magnesium borate whisker 3 , fly ash 20, glycerin 2, triglycidyl ester 4, borate coupling agent 5, antimony trichloride 3, phosphorus pentoxide 1, phenolic resin emulsion 3, butanediol 2, additive 7; The above additives are made of the following weight (kg) raw materials: boorite 10, blast furnace slag 22, copper oxide 5, styrene-butadiene rubber latex 3, gypsum 4, sodium tripolyphosphate 1, brucite fiber 2, bovine bone 3 , calcium dihydrogen phosphate 2, dipropylene glycol 2; the preparation method is: add boronite, blast furnace slag, copper oxide, gypsum, brucite fiber, and bovine bone to the mixer, add styrene-butadiene rubber latex, terpolymer Sodium phosphate, calcium dihydrogen phosphate, dipropylene glycol and water are wet mixed, and after 2.5 hours, the mixed...

Embodiment 3

[0031] A ceramic knife material with high mechanical strength, made of the following raw materials by weight (kg): silicon dioxide 70, nano-alumina 12, yellow rust stone 8, sodium fluoride 2, polyacrylic acid 2, magnesium borate whisker 4 , fly ash 25, glycerin 3, triglycidyl ester 5, borate coupling agent 6, antimony trichloride 4, phosphorus pentoxide 2, phenolic resin emulsion 3, butanediol 4, additive 7;

[0032] The auxiliary agent is made of the following weight (kg) raw materials: boorite 12, blast furnace slag 24, copper oxide 6, styrene-butadiene rubber latex 4, gypsum 5, sodium tripolyphosphate 2, brucite fiber 3, bovine bone 4. Calcium dihydrogen phosphate 3, dipropylene glycol 4; the preparation method is: add boronite, blast furnace slag, copper oxide, gypsum, brucite fiber, and bovine bone to the mixer, add styrene-butadiene rubber latex, three Sodium polyphosphate, calcium dihydrogen phosphate, dipropylene glycol and water are wet mixed, and after 3 hours, the m...

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Abstract

The present invention discloses a ceramic cutting tool material with high mechanical strength and a preparation method therefor. The ceramic cutting tool material is prepared from the following raw materials in parts by weight: 50-70 parts of silicon dioxide, 10-12 parts of nanometer aluminium oxide, 6-8 parts of Huangxiu Stone (a type of China's granite), 1-2 parts of sodium fluoride, 1-2 parts of polyacrylic acid, 2-4 parts of magnesium borate whiskers, 15-25 parts of coal ash, 2-3 parts of glycerin, 3-5 parts of triglycidyl ester, 4-6 parts of a borate coupling agent, 2-4 parts of antimony trichloride, 1-2 parts of phosphorus pentoxide, 2-3 parts of phenolic resin emulsion, 2-4 parts of butanediol, and 6-7 parts of an auxiliary agent. According to the present invention, the ceramic cutting tool material takes silicon dioxide as a main raw material; the raw materials such as magnesium borate whiskers, Huangxiu Stone, and nanometer aluminium oxide, are added, so that the integral mechanical strength of the ceramic cutting tool material is improved and the corrosion resistance and the heat resistance of the ceramic cutting tool material can be further improved. Moreover, the ceramic cutting tool material is long in service life, and the using cost is reduced.

Description

technical field [0001] The invention relates to the technical field of ceramic materials, in particular to a ceramic tool material with high mechanical strength and a preparation method thereof. Background technique [0002] In the industrial world, cutting tools for metal processing are a very important product. Commonly used tool materials are divided into the following categories: (1) high-speed steel materials; (2) cemented carbide materials; (3) ceramic tool materials; (4) superhard tool materials. Ceramic materials have become one of the most promising high-speed cutting tool materials due to their excellent heat resistance, wear resistance and chemical stability, and have a wide range of application prospects in production. It plays an increasingly important role in the field of high-speed cutting and cutting difficult-to-machine materials. [0003] Ceramic cutting tools have the characteristics of high hardness, high density, high temperature resistance, anti-magne...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/622
Inventor 张焕明
Owner 广东好来客集团有限公司
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