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Waterproof antiseptic wearproof nano paint, preparation method, use method and application thereof

A nano-coating, anti-corrosion and wear-resistant technology, applied in the field of coatings, can solve the problems of poor water resistance and erosion resistance, harsh working environment, lack of toughness, etc., and achieve the effect of prolonging service life, flexible construction, and excellent anti-corrosion in water

Active Publication Date: 2010-02-10
广州汤普新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Inorganic anti-corrosion and wear-resistant coatings are generally water-soluble coatings based on inorganic binders, which have poor water resistance and erosion resistance and are not suitable for working conditions in humid environments; general organic anti-corrosion and wear-resistant coatings It is prepared by using epoxy resin as a binder and adding a certain amount of large particle ceramic aggregate and curing agent.
Although epoxy resin has excellent bonding force and mechanical strength, it lacks toughness and is brittle
Especially for workpieces under slurry erosion and wear conditions and hydraulic machinery components that are often eroded by quicksand, the working environment is very harsh, and the requirements for anti-corrosion, anti-corrosion, and wear-resistant coatings on the surface of workpieces are very high. Existing coatings are basically Can't meet demand

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] The paint consists of three layers, and the weight percentages of the components in each layer are:

[0043] Bottom layer: epoxy solution 10%, polyamide solution 12%, zinc powder 75%, phosphorus iron powder 3%, defoaming agent tributyl phosphate is 0.2% of the total weight of the above materials;

[0044] Intermediate layer: epoxy solution 21%, polyamide solution 19%, mica iron oxide 51%, phosphorus iron powder 4%, talc 5%, the amount of antifoaming agent tributyl phosphate is 0.3% of the total weight of the above materials;

[0045] Surface layer: modified epoxy resin solution 45%, polyamide solution 30%, silicon carbide 5.5%, nano silicon carbide 0.5%; alumina 19%, defoaming agent tributyl phosphate is 0.2% of the total weight of the above materials .

[0046] The preparation method is as follows:

[0047] (1) Prepare epoxy solution and polyamide solution, and mix to obtain a mixed solution;

[0048] The epoxy solution is composed of E-44 epoxy resin and a solvent in a mass rat...

Embodiment 2

[0059] The paint consists of three layers, and the weight percentages of the components in each layer are:

[0060] Bottom layer: epoxy solution 15%, polyamide-650, solution 12%, zinc powder 70%, phosphorus iron powder 3%, the amount of defoamer silicone oil is 0.8% of the total weight of the above materials;

[0061] Intermediate layer: epoxy solution 26%, polyamide solution 23%, mica iron oxide 42%, phosphorus iron powder 4%, talc 5%, the amount of defoamer silicone oil is 0.2% of the total weight of the above materials;

[0062] Surface layer: 48% modified epoxy resin solution, 35% polyamide solution, 5% silicon carbide, 1% nano-silicon carbide, 11% alumina, the amount of defoamer silicone oil is 0.4% of the total weight of the above materials;

[0063] The preparation method is as follows:

[0064] (1) Prepare epoxy solution and polyamide solution, and mix to obtain a mixed solution;

[0065] The epoxy solution is composed of E-44 epoxy resin and a solvent in a mass ratio of 3:1, and...

Embodiment 3

[0075] The paint consists of three layers, and the weight percentages of the components in each layer are:

[0076] Bottom layer: epoxy solution 25%, polyamide solution 10%, zinc powder 63%, phosphorus iron powder 2%, the amount of antifoaming agent tributyl phosphate is 0.3% of the total weight of the above materials;

[0077] Intermediate layer: epoxy solution 30%, polyamide solution 10%, mica iron oxide 50%, phosphorus iron powder 2%, talc 8%, the amount of defoamer tributyl phosphate is 0.3% of the total weight of the above materials;

[0078] Surface layer: modified epoxy resin solution 50%, polyamide solution 20%, silicon carbide 3%, nano silicon carbide 2%, alumina 25%, the amount of antifoaming agent tributyl phosphate is 0.8% of the total weight of the above materials .

[0079] The preparation method is as follows:

[0080] (1) Prepare epoxy solution and polyamide solution, and mix to obtain a mixed solution;

[0081] The epoxy solution is composed of E-44 epoxy resin and a so...

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Abstract

The invention discloses a waterproof antiseptic wearproof nano paint, a preparation method, a use method and application thereof. The paint has a middle layer, a surface layer or a bottom layer, a middle layer and a surface layer outwards orderly from the contact surface of a metal substrate surface; each layer comprises components by weight percent: the bottom layer comprises 10% to 25% of epoxysolution, 10% to 25% of polyamide solution, 50% to 78% of zinc powder and 2% to 10% of ferrous phosphorus powder; the middle layer comprises 15% to 30% of epoxy solution, 10% to 28% of polyamide solution, 42% to 70% of micaceous iron oxide, 2% to 10% of ferrous phosphorus powder and 2% to 8% of talcum powder; the surface layer comprises 25% to 50% of modified epoxy resin solution, 20% to 44% of polyamide solution, 5% to 20% of carborundum, 0.5% to 3% of nano carborundum and 10% to 25% of alumina and proper defoaming agents are added respectively to each layer of paint. The paint largely enhances the waterproof, antiseptic and wearproof performance of substrate, largely prolongs the service life and has good market prospect and practical popularization value.

Description

Technical field [0001] The invention belongs to the technical field of coatings, and specifically relates to a waterproof, anticorrosive and wear-resistant nano-coating coated on the surface of metal materials, and a preparation, use method and application thereof. Background technique [0002] Metal materials will be affected by natural environments such as atmospheric, water erosion, acid and alkali during use. As the action time increases, the performance of the material itself will gradually decrease or even be destroyed. The world's annual losses due to metal aging are huge. According to statistics, more than 90% of the use of metal materials is steel. The existing steel and metal equipment in the world has an annual corrosion rate of about 10%. The world's annual loss due to corrosion is more than 700 billion US dollars. Generally speaking, due to corrosion The economic losses caused are about 2% to 4% of the total output value of the national economy. [0003] Appropriate ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09D163/00C09D177/00C09D5/00C09D5/08C09D5/10C09D163/02B05D1/38
Inventor 周武艺
Owner 广州汤普新材料有限公司
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