257 results about "Dunnage" patented technology

Dunnage making machine and method in which a web of paper is drawn across a forming bar with curved end sections to roll the edge portions of the paper, then drawn through a first throat section to urge the rolled edge portions toward each other and cause them to gather, and thereafter through a second throat section of lesser dimension than the first to gather the central portion of the paper and further gather the edge portions. The gathered paper is then pressed with a roller to crumple it, following which the crumpled paper is perforated along a serrated tear line.

A method of manufacturing an inflatable dunnage bag having a wall construction of two integrally fused layers of thermoplastic polymer, the outer layer of which is a sleeve of strips of woven polymer, the inner of layer of which is a continuous layer of gas impervious polymer. The ends of the sleeve are sealed against the escape of gas. The wall of the bag has a valve for the admittance of gas to the interior of the bag. The bag is formed by deposition of a continuous molten layer of gas impervious polymer to a sleeve of strips of woven polymer, installing a valve for admittance of gas into the wall of the sleeve and forming a gas tight seal at the ends of the sleeve. Deposition of the continuous layer of gas impervious polymer may be a two-step process wherein a molten layer of gas impervious polymer is deposited to one exterior side of the flattened sleeve, then to the other exterior side of the flattened sleeve and the sleeve turned "inside-out". The ends of the bag are sealed, may be folded, the folds secured to the exterior of the bag by adhesive and a binding strip. The dunnage so manufactured is strong, lightweight, scuff resistant, moisture resistant, reusable or easily recyclable.

A dunnage platform is in the general shape of a rectangular slab with legs extending form one side. The dunnage platform is made from an expanded polystyrene core. A chemical combination process is used to chemically combine portion of the core proximal to its surface with high impact polystyrene. In a first of two parts of the combination process, the core is placed in a forming mold with one of its two sides and two thirds of its thickness extending therefrom. A heated sheet of high impact polystyrene is brought into contact with the portion of the core extending from the mold. In a similar manner, the other of the two sides of the core is made to extend from the forming mold for contact with a heated sheet of high impact polystyrene.

A principal advantage of this composite bag compared to the bags disclosed in the present art using solid ply is improved combination of strength and flexibility. A composite dunnage bag being an elastic inner bag enclosed in a mesh outer bag. The bag replaces the system of state of the art bags plus filler panels which are currently used when the space between pallets is greater than 12 inches. The combination mesh and plastic is sufficiently strong and flexible to permit the bag to apply an 80% footprint against the cargo walls.

The present invention is a force resisting assembly, and can be constructed into a pallet or dunnage support made from paperboard that minimizes adverse environmental impact, occupies little space before it is configured, and effectively saves production, storage and transportation costs. The present paperboard assembly can be shipped and stored as either one or more die-cut and scored paperboard pieces, thereby eliminating excess volume, with the pieces being readily interconnectable to form a complete pallet or dunnage support assembly. Preferably, the paperboard of the present invention further has a low moisture vapor transmission rate (MVTR), excellent glueability and recyclability.

The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks attached to opposite sides of the body, and a plurality of support member assemblies extending between the tracks for supporting dunnage. End members are located at the ends of supports, the end members being movable in the tracks to move the supports inside the container. The supports are oriented in a sloping, non-horizontal position and movable in such orientations to maximize product density inside the container.

A container for holding product therein during shipment and being returned for reuse that has a body, tracks supported by the body, and a plurality of support member assemblies, each having a pair of end members engaged with and moveable along the tracks and a non-linear support member extending between and connected to the end members. The support member assemblies support dunnage for supporting products for storage or shipment.

The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks attached to opposite sides of the body, and a plurality of support members extending between the tracks. Sliders are located at the ends of tubular supports, the sliders being slidable in the tracks to move the support members. The support members support dunnage for supporting products for storage or shipment.

A reusable and returnable container for holding product therein during shipment and subsequently being returned without product comprises a body having at least two opposed side structures, collapsible dunnage operably connected to the side structures, and a dunnage erection biaser operably connected to one of the side structures. The force needed to erect the dunnage is minimized due to the dunnage erection biaser. The dunnage erection biaser, in one embodiment is a pair of torsion springs. However, the biaser may be any elastic or non-elastic device to facilitate erection of collapsed dunnage.

A valve assembly for a dunnage bag wherein in one embodiment of the valve a valve diaphragm is mounted on a shaft and is supported by a mounting bar such that the valve diaphragm may be reciprocally moved from the closed position to the open position by a simple axial push on the valve shaft. The valve shaft is retained in the mounting bar in an orifice and the shaft diameter is enlarged at its end distant from the valve diaphragm so as to generate a frictional force fit or lock in the open position to facilitate the removal of air from the bag. The valve may be released form the friction lock by the air pressure of a recharged bag and / or by the manual movement of the valve diaphragm and shaft axially toward the open end of the valve assembly. In an alternate embodiment, the valve diaphragm is mounted to a valve stem that it rotationally and axially moveably connected to the valve body. The valve may be frictionally locked in its open or closed position by rotation that valve stem no more than one quarter turn.

This invention provides a container for holding product therein during shipment and being returned for reuse that has a body including at least two side structures with support members attached thereto. Dunnage is suspended from the support members. The dunnage comprises a plurality of flexible members, at least some of the flexible members having stabilizers attached to the flexible member for stabilizing and protecting product being shipped. In one embodiment, tracks may be attached to opposite sides of the body, and support member assemblies extend between the tracks. Dunnage is suspended from the support member assemblies. Portions of the support member assemblies move in the tracks to move products suspended by the dunnage to a more ergonomically friendly position for loading or unloading.

A dunnage conversion machine (36) converts a sheet stock material into a dunnage product that is relatively thicker and less dense than the stock material, but is relatively thin and sufficiently flexible to function as a protective wrap. The conversion machine includes a feed mechanism (40) that advances a sheet stock material therethrough and a connecting mechanism (42) downstream of the feed mechanism. The connecting mechanism retards the passage of the sheet stock material therethrough by feeding the stock material therethrough at a slower rate than the feed mechanism feeds the stock material to the connecting mechanism. This causes the stock material to randomly crumple in a longitudinal space between the feed mechanism and the connecting mechanism. The connecting mechanism connects multiple overlapping layers of sheet stock material together as they pass therethrough, including connecting at least one crumpled sheet to one side of one other sheet.

The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks supported by the body, and a plurality of support member assemblies, each having a pair of end members engaged with and moveable along the tracks and a non-linear support member extending between and connected to the end members. The support member assemblies support dunnage for supporting products for storage or shipment.

A packaging system for a corrugated cardboard shipping container. The system uses two vertical compartmented inserts divided by a horizontal insert. The compartmented insert can be configured by a packer to consist of four to two rectangular compartments. The horizontal insert can be folded in half or have a quarter section folded away in order to accommodate a loading plan that requires items to protrude above the height of the bottom vertical compartmented insert. An optional diagonal divider and dunnage may be used prior to sealing the container.