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3D printing method of fiber-grade flame retardant product based on reactive extrusion

A reactive extrusion and 3D printing technology, applied in the field of 3D printing, can solve problems such as the inability to quickly control the properties of the material body, the uniform distribution of difficult functional components, and unstable product quality, achieving fast accumulation, reduced mechanical properties, and molding speed Improved effect

Inactive Publication Date: 2016-08-03
DONGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] From the perspective of existing technology, functional composite materials and products for 3D printing have been reported, but there are still some problems, mainly in the following aspects: Among the polymer raw materials, mainly pre-polymerized materials cannot be quickly regulated The bulk properties of the material; during the 3D printing process, the polymer needs to be remelted, and because the melting tube of the conventional 3D printing is short, in order to ensure the melting of the polymer, the heating temperature needs to be raised to 20-50°C above the melting point of the polymer , this secondary processing process affects the performance of the polymer itself, and it is easy to produce low molecular weight, and bubbles are prone to appear during the printing process, which affects the performance of the part. At the same time, the remelting process is also a waste of energy
In the process of making functionalized 3D printing raw materials, the method of blending is usually used, which is difficult to achieve uniform distribution of functional components, especially nano-scale functional powders are prone to agglomeration during the blending process, resulting in functional Reduced effect and unstable product quality, and may cause nozzle clogging due to accumulation of functional components
For nylon and polyester materials, they have strong water absorption, relatively poor chemical stability, inconvenient storage of materials, and are not suitable for industrialization. These are important factors that limit the development of 3D printing nylon and polyester materials.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A fiber-level 3D printing method based on reactive extrusion flame retardant products, the lactam monomer valerolactam and the lactone monomer valerolactone and the additive acetyl caprolactam with an addition amount of 0.1wt% and an addition amount of 10wt% plasticizer dibutyl phthalate; after melting, under the action of 0.01wt% catalyst sodium hydroxide, the polymerization reaction is carried out at a temperature of 150 ° C, and 0.01wt% halogen is added before the polymerization reaction Flame retardant polypentabromoacrylate, to obtain a target polymer with a number average molecular weight of 1000, the polymerization reaction is completed in a screw extruder, which includes a screw, an extrusion motor connected to the screw, a heating ring, and a temperature sensor and a metering pump; the screw is a single screw, the length-to-diameter ratio is 12, the pitch is equal, the helix angle is 14°, the depth of the screw groove is 1.5mm, and the surface roughness is Ra0.4...

Embodiment 2

[0041]A 3D printing method for fiber-grade flame-retardant products based on reactive extrusion, the lactam monomer caprolactam and the lactone monomer caprolactone are added with an additive of 5wt% isocyanate and an added amount of 40wt% of plasticizer citric acid ester; after melting, under the action of 1wt% catalyst potassium hydroxide, the polymerization reaction is carried out at a temperature of 300°C. During the polymerization reaction, 10wt% inorganic flame retardant montmorillonite is added to obtain several The average molecular weight is the target polymer of 20,000, and the polymerization reaction is completed in a screw extruder. The screw extruder includes a screw, an extrusion motor connected to the screw, a heating coil, a temperature sensor and a metering pump; the screw is a twin screw, and the aspect ratio 48, equal pitch, helix angle of 18°, screw groove depth of 3.5mm, surface roughness of Ra0.8; the extrusion motor connected to the screw is fixedly insta...

Embodiment 3

[0046] A 3D printing method of a fiber-grade flame-retardant product based on reactive extrusion, the lactam monomer enantholactam and the lactone monomer enantholactone are added with an additive of 0.5wt% carbamate and an added amount of It is 15wt% plasticizer gallium chloride; after melting, under the action of a stable compound formed by adding 0.08wt% catalyst methyl group and sodium, the temperature is 250°C to carry out polymerization reaction. During the polymerization reaction, Add 0.9wt% phosphorus-based flame retardant metacyclic hypophosphite to obtain a target polymer with a number-average molecular weight of 10,000. The polymerization reaction is completed in a screw extruder, which includes a screw and an extrusion motor connected to the screw. , heating ring, temperature sensor and metering pump; the screw is three-screw, the length-to-diameter ratio is 45, the pitch is equal, the helix angle is 16°, the depth of the screw groove is 1.8mm, and the surface rough...

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PUM

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Abstract

The invention relates to a 3D printing method of a fiber-grade flame retardant product based on reactive extrusion. According to the 3D printing method, polymerization reaction is performed on a lactam monomer and / or a lactone monomer and an assistant and a plasticizer after fusing under the action of a catalyst, and a flame retardant is added before polymerization or during polymerization to obtain a target polymer; then the target polymer is subjected to fused deposition 3D printing, and then is subjected to thermal treatment, thus obtaining a final product. According to the invention, a high-precision high-adaptation 3D printer is adopted, the forming precision is high, the efficiency is high, the mechanical property of a product is good, and the dispersibility of a functional component is good; and a process of preparing a product directly from a polymeric monomer is adopted, and therefore, the production flexibility is improved, and the conditions of edge warping of nylon, polyester and other semi-crystalline polymers caused by crystallization and large temperature difference, and even failure in printing can be avoided. The method can widen the species of fused deposition 3D printing materials, can improve the quality of products, and is wide in application in the fields of automotive materials, engineering plastics, building materials and the like.

Description

technical field [0001] The invention belongs to the technical field of 3D printing, and relates to a 3D printing method of a fiber-level flame-retardant product based on reaction extrusion, in particular to a 3D printing method from a monomer directly to a flame-retardant product. Background technique [0002] 3D printing technology is a rapid prototyping technology that is gradually becoming popular at present. This is a green desktop rapid prototyping technology, which has the advantages of small size, low cost, low pollution, and convenient use. The basic principle is to use polymer materials as the base material, adopt fused accumulation molding or fused deposition molding technology, complete the structure and formation of object pairs by layer-by-layer printing, and finally form products by layer-by-layer stacking, which can be built layer by layer under precise positioning. various three-dimensional objects. [0003] Using the characteristics of 3D printing, it can b...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C67/00B33Y10/00B33Y30/00B33Y50/00C08G69/16C08G63/08C08G63/78
CPCB33Y10/00B33Y30/00B33Y50/00C08G63/08C08G63/78C08G69/16
Inventor 汤廉江振林陈烨王朝生王华平
Owner DONGHUA UNIV
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