Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Novel planetary tube rolling mill

A planetary pipe mill, a new type of technology, is applied in metal rolling, metal rolling, workpiece surface treatment equipment, etc., and can solve the problems of difficult dynamic recovery, reduced heat transfer performance, room temperature deformation resistance, work hardening, and increased deformation stress. and other problems, to achieve the effect of excellent internal and external organizational structure, bright internal and external surfaces, and eliminating overheating and cracking

Active Publication Date: 2012-12-12
ZHEJIANG HAILIANG
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to improve the strength, hardness, corrosion resistance and other properties of copper so that it can adapt to the special working environment, one or more of zinc, aluminum, tin, nickel, iron, manganese, silicon and lead elements are added to the copper Copper alloys are formed. At present, the copper alloy tubes rolled by planetary rolling mills have the following disadvantages: 1. Since the heat transfer performance of copper alloys is greatly reduced compared with copper, the deformation resistance at room temperature, work hardening and deformation stress are significantly increased. The heat generated by deformation and friction has been difficult to meet the expected processing requirements. When the tube blank is deformed, local overheating causes the tube blank and the roll to bond, the alloy tube burns and cracks, and the part with insufficient temperature produces hardening stress under the action of large processing volume. Rolling failure due to cracking, etc.
2. The rolling process produces deformation at a large processing rate in an instant. Under the action of the rolling die's own lubrication and cooling, the deformed high-temperature alloy tube is cooled to below 60°C or even room temperature in a very short time, resulting in large deformation and rapid cooling. The stress makes the rolled copper alloy pipe hard and brittle, which affects the machinability and pipe performance of the subsequent drawing process, and it is difficult to realize the short process and automatic continuous production of copper alloy pipe
The two patents of "three-roll planetary pipe rolling mill" and "a cooling device for planetary pipe The cooling system of the tube machine has been improved, but the thermal deformation process of the alloy tube still cannot meet the process requirements, and it is difficult to achieve uniform dynamic recovery; the cooling method of the improved cooling system also has deficiencies, and cannot meet the requirements of subsequent cold-rolled tubes. or stretching process, etc., the continuous cold processing performance requirements, the industry urgently needs a high-efficiency, continuous production equipment to meet the production requirements of high-quality copper alloy tubes

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Novel planetary tube rolling mill
  • Novel planetary tube rolling mill
  • Novel planetary tube rolling mill

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0032] Such as figure 1 As shown, the present invention first proposes a novel planetary pipe rolling mill, which includes a feeding mechanism for conveying hollow billets, a planetary host 1 for casting and rolling hollow billets, and a roll group 11 and Rolling mold rapid cooling mechanism, an induction preheating mechanism 2 for preheating the hollow cast slab is provided between the discharge end of the feeding mechanism and the feed end of the planetary main machine 1, and the discharge end of the planetary main machine 1 is sequentially An induction soaking mechanism 3 and a slow cooling mechanism 4 are provided, and the rolled and rapidly cooled pipe is reheated by the induction soaking mechanism 3 and slowly cooled by the slow cooling mechanism 4 .

[0033] refer to figure 2 , image 3 , the induction preheating mechanism 2 is a closed whole formed by connecting four independent induction heaters 21 through supporting rollers 23, and the induction heater 21 is provi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
hardnessaaaaaaaaaa
Login to View More

Abstract

A planetary pipe rolling mill includes a feeding mechanism for feeding hollow casting blank, a planetary main machine (1) for rolling the hollow casting blank within which a roller group (11) and a rolling-die quick-cooling mechanism are provided, an inducing preheating mechanism (2) provided between the outlet of the feeding mechanism and the inlet of the planetary main machine (1) for preheating the hollow casting blank, and an inducing soaking mechanism (3) and a slow-cooling mechanism (4) provided at the outlet of the planetary main machine (1) in this order. The pipe having been rolled and quickly cooled is again heated by the inducing soaking mechanism (3) and slowly cooled by the slow-cooling mechanism (4). A planetary rolling method for copper alloy pipe comprises the following steps: machining the hollow casting blank, preheating the hollow casting blank by the inducing preheating mechanism (2), rolling the hollow casting blank by the planetary main machine (1), quickly cooling the resulting pipe by the rolling-die quick-cooling mechanism, and at last heating the pipe by the inducing soaking mechanism (3) once again and then slowly cooling the pipe by the slow-cooling mechanism (4) in protective atmosphere.

Description

technical field [0001] The invention belongs to the technical field of nonferrous metal processing and manufacturing, and in particular relates to a planetary rolling machine for rolling copper alloy tubes and a planetary rolling method for copper alloy tubes. Background technique [0002] Copper tube casting and rolling production technology is a short-process and continuous copper tube processing technology developed in the 1980s, especially for the large-scale continuous production of copper tubes for air-conditioning and refrigeration. Way. Due to the high heat transfer coefficient of red copper, no heating is required when rolling with a planetary rolling mill. Relying on the deformation during the rolling process and the large amount of heat generated by high friction, the temperature of the tube billet rises to 700 ° C, causing the tube billet to Dynamic recovery, recrystallization or grain refinement, the rolled tube billet can be directly stretched without annealin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21B19/06B21B39/02B21B45/00
CPCB21B45/0215B21B23/00B21B45/0209B21B45/004
Inventor 赵学龙陈玉良曹建国魏连运楼娜胡小旭王斌狄大江黄登科刘永
Owner ZHEJIANG HAILIANG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products