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Low carbon high sulfur phosphorus easy cutting steel

A free-cutting steel and high-sulfur-phosphorus technology, applied in the field of sulphur-based free-cutting structural steel, can solve the problems of low production cost, low free-cutting performance, difficult production and the like

Inactive Publication Date: 2006-01-11
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantages of sulfur-based free-cutting steel are: no lead pollution, and it is an environmentally friendly free-cutting steel; the disadvantage is: the free-cutting performance is lower than that of lead-based free-cutting steel
The final performance of the material depends on the composition design, smelting process, and processing technology), and the sulfur-based free-cutting steel that achieves the cutting performance of lead-based free-cutting structural steel has not yet been industrialized (the domestic smelting method and inclusion control of free-cutting steel , hot-working plasticity and rolling process research are few, and the key technology of free-cutting steel is immature, such as continuous casting and continuous casting of low-carbon and high-sulfur free-cutting steel with high production efficiency, short delivery time and low production cost Continuous rolling is still a restricted area), resulting in the situation that the material is basically dependent on imports (imported materials are basically SUM24L, 12L14 and other lead-based free-cutting steels)
From a foreign point of view, some sulfur-based free-cutting steels with better cutting performance have been included in the standard, such as the American brand 1211 steel (C≤0.13%, Mn=0.60-0.90%, P=0.07-0.12%, S=0.10- 0.15%), 1213 steel (C≤0.13%, Mn=0.70~1.00%, P=0.07~0.12%, S=0.24~0.33%), the latest research progress has also published many patents (such as Japan’s Sumitomo Corporation in The patent applied by China: a low-carbon sulfur free-cutting steel, application number 03103453.5), however, these patents included in the production standard or published have the following problems: first, the hot brittleness of high-sulfur phosphorus steel is difficult to control, This leads to difficulties in production; second, most of the published patents are produced by laboratory methods, such as intermediate frequency furnace or small electric furnace smelting, pouring steel ingots, and forging bars. Such processes cannot simulate continuous casting and rolling Therefore, it is difficult to transform its research results into industrial production; third, its cutting performance stability is poor, and it is necessary to truly replace lead-based free-cutting steel (lead-based free-cutting steel with good cutting performance, when parts are processed, CNC machine tool spindles The rotation speed can reach 4000r / min, taking the free-cutting steel bar of φ20mm as an example, the linear speed of the bar surface can reach 251.327m / min), which does not yet have the capacity of industrial production

Method used

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  • Low carbon high sulfur phosphorus easy cutting steel
  • Low carbon high sulfur phosphorus easy cutting steel
  • Low carbon high sulfur phosphorus easy cutting steel

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0060] The hot-rolled wire rod selected from the 4# material, the cutting performance test of two parts was carried out in Shanghai Qingpu Xinzhan Company, the part processing diagram (see Figure 10 ) shown.

[0061] Test process: hot-rolled wire rod (∮6.5) → pickling and alkali cleaning → cold drawing (∮6.1) → blanking (length 2750mm / piece) → CNC machine tool (model: 12BO12-II, produced by TSUGAMI Japan, cutting tool: tungsten Steel knife, made in Taiwan) → finished parts

[0062] Parts standard: length 410.5mm, holes need to be drilled; radial dimension tolerance ≤0.04mm, surface finish RA=1.6 (the cutting speed of SUM24L lead-based steel used by the user in the normal production state is 4000r / min, and the feed rate is 0.03mm / r.)

[0063] Test parameters: feed rate 0.03-0.10mm / r, cutting speed 4000, 4500, 5000r / min respectively.

[0064] Test results: at the same cutting speed as SUM24L, the cutting and processing of 4# material was smooth; the chip breaking performanc...

example 2

[0066] The hot-rolled wire rods selected from 5# and 6# materials were tested in Xiamen Kelong Electric Co., Ltd. on the cutting performance of various materials.

[0067] Test process: hot rolling disc (∮18)→acid washing and alkali washing→cold drawing (∮16)→cutting (length 2750mm / piece)→NC machine tool (tool: ceramic)→finished parts

[0068] Parts standard: Radial dimension tolerance ≤0.04mm, surface finish RA=1.6 (The cutting speed of lead steel (12L14) used by the user in the normal production state is 4000r / min, and the feed rate is 0.06mm / r.)

[0069] Test parameters: feed rate 0.06mm / r, cutting speed 4200-5000r / min

[0070] Test results: At a cutting speed higher than 12L14, the cutting and production of 5# and 6# materials are smooth; the chip breaking performance is equivalent to that of lead-containing free-cutting steel; the dimensional accuracy and surface finish of the parts have reached the standard requirements.

[0071] Material

[0072] Ma...

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Abstract

The cutting steel with low content of C and high contents of S and P contains proportionally C, Si, Mn, P, S, N, Ca, Mg, Al, O, and Fe. It is prepared through smelting in electric furnace, conticasting and tandem rolling to become wire and rod. It has high cutting and mechanical performance.

Description

technical field [0001] The invention relates to the composition design of free-cutting structural steel in the metallurgical industry, in particular to sulfur-based free-cutting structural steel. Background technique [0002] Structural steel is a common type of steel. In recent years, with the rapid development of machinery and equipment manufacturing industries (increased degree of automation in machining, wide application of CNC machine tools), the ease of cutting of structural steel materials (reducing the machining of parts cost, improve production efficiency) has become the pursuit of steel users (the cost of cutting and processing accounts for about 50% of the total cost of parts, and the price competition of home appliances, office equipment, automobiles, IT and other industries where parts are applied is becoming increasingly fierce, and the cost of free-cutting steel The proportion of consumption in the total steel demand is increasing year by year. For example, in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/06C22C38/42C21D6/00
Inventor 胡俊辉杨伟宁徐芗明林俊
Owner BAOSHAN IRON & STEEL CO LTD
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