Low carbon high sulfur phosphorus easy cutting steel
A free-cutting steel and high-sulfur-phosphorus technology, applied in the field of sulphur-based free-cutting structural steel, can solve the problems of low production cost, low free-cutting performance, difficult production and the like
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example 1
[0060] The hot-rolled wire rod selected from the 4# material, the cutting performance test of two parts was carried out in Shanghai Qingpu Xinzhan Company, the part processing diagram (see Figure 10 ) shown.
[0061] Test process: hot-rolled wire rod (∮6.5) → pickling and alkali cleaning → cold drawing (∮6.1) → blanking (length 2750mm / piece) → CNC machine tool (model: 12BO12-II, produced by TSUGAMI Japan, cutting tool: tungsten Steel knife, made in Taiwan) → finished parts
[0062] Parts standard: length 410.5mm, holes need to be drilled; radial dimension tolerance ≤0.04mm, surface finish RA=1.6 (the cutting speed of SUM24L lead-based steel used by the user in the normal production state is 4000r / min, and the feed rate is 0.03mm / r.)
[0063] Test parameters: feed rate 0.03-0.10mm / r, cutting speed 4000, 4500, 5000r / min respectively.
[0064] Test results: at the same cutting speed as SUM24L, the cutting and processing of 4# material was smooth; the chip breaking performanc...
example 2
[0066] The hot-rolled wire rods selected from 5# and 6# materials were tested in Xiamen Kelong Electric Co., Ltd. on the cutting performance of various materials.
[0067] Test process: hot rolling disc (∮18)→acid washing and alkali washing→cold drawing (∮16)→cutting (length 2750mm / piece)→NC machine tool (tool: ceramic)→finished parts
[0068] Parts standard: Radial dimension tolerance ≤0.04mm, surface finish RA=1.6 (The cutting speed of lead steel (12L14) used by the user in the normal production state is 4000r / min, and the feed rate is 0.06mm / r.)
[0069] Test parameters: feed rate 0.06mm / r, cutting speed 4200-5000r / min
[0070] Test results: At a cutting speed higher than 12L14, the cutting and production of 5# and 6# materials are smooth; the chip breaking performance is equivalent to that of lead-containing free-cutting steel; the dimensional accuracy and surface finish of the parts have reached the standard requirements.
[0071] Material
[0072] Ma...
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