Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Preparation method of iron-based continuous casting profile based on graphite nodule ultra-fining

A technology of ultra-fine graphite balls, applied in the direction of improving process efficiency, etc., can solve the problems of uneven size distribution, low density of graphite balls, thick graphite balls in the center, etc., so as to increase the nucleation rate and improve the mechanical properties , the effect of long service life

Active Publication Date: 2021-10-15
西安共晶金属科技有限公司
View PDF16 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a method for preparing iron-based continuous casting profiles based on ultra-fine graphite balls, which solves the problems caused by the slow cooling rate of the core and the decline of inoculants and nodularizers in the existing continuous casting ductile iron production process. The problem of thick graphite nodules in the core, uneven size distribution and low density of graphite nodules, etc., realizes the ultrafine and high density of graphite nodules in continuous casting iron profiles, thereby improving the mechanical properties of continuous casting nodular cast iron and improving its application performance

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0022] The specific operation process of the iron-based continuous casting profile preparation method based on graphite ball ultrafine of the present invention comprises the following steps:

[0023] Step 1. Ingredients: Raw materials: steel scrap, bread iron for ductile iron, inoculants and nodulizers, etc. are prepared and weighed according to the production specifications of ductile iron;

[0024] Step 2. Install the crystallizer on the horizontal continuous casting or vertical continuous casting production line according to the process specification of horizontal continuous casting or vertical continuous casting, and install the dummy head at the crystallization port of the crystallizer, and the dummy head is connected with the dummy rod , and pulled by the tractor;

[0025] Step 3. Smelting: Put the pig iron and steel scrap weighed in step 1 into an intermediate frequency induction furnace to heat and melt into molten iron;

[0026] Step 4. Place the nodulizer weighed in...

Embodiment 1

[0037] Step 1. Ingredients: Raw materials: steel scrap, bread iron for ductile iron, inoculants and nodulizers, etc. are prepared and weighed according to the production specifications of ductile iron;

[0038] Step 2. Install the crystallizer on the horizontal continuous casting or vertical continuous casting production line according to the process specification of horizontal continuous casting or vertical continuous casting, and install the dummy head at the crystallization port of the crystallizer, and the dummy head is connected with the dummy rod , and pulled by the tractor;

[0039] Step 3. Smelting: Put the pig iron and steel scrap weighed in step 1 into an intermediate frequency induction furnace to heat and melt into molten iron;

[0040] Step 4. Place the nodulizer weighed in step 1 on the bottom of the ladle, then cover the inoculant and compact it slightly, and finally cover the inoculant with rust-free iron filings and other covering agents;

[0041] Step 5. Ino...

Embodiment 2

[0050] Step 1. Ingredients: Prepare and weigh raw materials: steel scrap, bread iron, inoculants and nodulizers according to the production specifications of nodular cast iron;

[0051] Step 2. Install the crystallizer on the horizontal continuous casting or vertical continuous casting production line according to the process specification of horizontal continuous casting or vertical continuous casting, and install the dummy head at the crystallization port of the crystallizer, and the dummy head is connected with the dummy rod , and pulled by the tractor;

[0052] Step 3. Smelting: Put the pig iron and steel scrap weighed in step 1 into an intermediate frequency induction furnace to heat and melt into molten iron;

[0053] Step 4. Place the nodulizer weighed in step 1 on the bottom of the ladle, then cover the inoculant and compact it slightly, and finally cover the inoculant with rust-free iron filings and other covering agents;

[0054] Step 5. Inoculation and spheroidizat...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a preparation method of an iron-based continuous casting profile based on graphite nodule ultra-fining. A proper nucleating agent and a proper nodulizer are added into molten iron in the continuous casting process of an iron-based profile, so that the nucleation rate of graphite in the solidification process of the molten iron is far greater than the nucleation rate of the graphite when a conventional nucleating agent and nodulizer are used for inoculation and spheroidizing treatment; and graphite nodules in the continuous casting iron profile are ultra-refined, so that the density number of the graphite nodules at the position, 50 mm from the outside to the inside, of the continuous casting iron profile is not less than 500 / mm2 and is far larger than the density number of the graphite nodules obtained after the nodular cast iron profile is treated through the conventional nucleating agent and nodulizer at present. Due to the fact that the density number of the graphite nodules is greatly increased, the diameter of the graphite nodules in the continuous casting iron profile is greatly reduced, the roundness and the distribution uniformity of the graphite nodules are greatly improved, and therefore damage to a metal matrix caused by irregular shapes and uneven distribution of the graphite nodules is remarkably reduced, and therefore, the related performance of the iron profile is obviously improved.

Description

technical field [0001] The invention belongs to the technical field of manufacturing cast iron profiles, and in particular relates to a method for preparing iron-based continuous casting profiles based on ultrafine graphite balls. Background technique [0002] Due to the spherical shape of graphite in ductile iron, it has higher strength and better toughness than other cast irons, and its mechanical properties can be further improved by heat treatment. However, the spheroidization rate of graphite in ductile iron and the size of graphite spheres have a crucial influence on the mechanical properties of cast iron. For example, with the reduction of graphite ball diameter, the strength, plasticity, toughness, fatigue performance and oxidation resistance of cast iron will be improved. However, in order to obtain spherical graphite, the existing nodular cast iron profiles are generally hypereutectic. Therefore, the solidification structure generally contains coarse primary graph...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D11/11C21C1/10C22C33/08C22C37/04C22C37/10
CPCB22D11/11B22D11/001C21C1/10C22C37/04C22C37/10C22C33/08Y02P10/20
Inventor 蒋百铃颜国君袁森
Owner 西安共晶金属科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products