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A composite coating of high-entropy alloy composite large-grained tungsten carbide and its preparation method and application

A high-entropy alloy and composite coating technology, which is applied in the coating process and coating of metal materials, can solve the problems of low friction coefficient, reduced self-corrosion potential, and reduced corrosion resistance, achieving improved wear resistance, The effect of coating hardness increase and macro hardness increase

Active Publication Date: 2022-02-01
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, there are still many problems in the preparation of WC reinforced composite coatings: in terms of raw materials, traditional tungsten carbide-based hard facing materials mainly use iron, cobalt, nickel and their alloys as binders, but cobalt is expensive, iron, Nickel-based materials have poor stability at the bonding interface and are prone to form harmful compound inclusions. In the process of friction and wear, WC is prone to fall off; from the technical point of view, the traditional WC reinforced composite coating preparation technology is mainly spraying technology and arc welding technology. The coating prepared by spraying technology cannot produce metallurgical bonding between the composite coating and the substrate. In contrast, although arc welding technology can form a molten pool on the surface of the substrate and provide good metallurgical bonding, due to excessive energy input, The dilution of the composite coating is too high, resulting in severe deformation of the matrix, excessive dissolution of WC particles, and a reduction in the comprehensive mechanical properties; finally, because the density of WC is often higher than that of the binder, in the process of coating preparation, there is precipitation of WC particles. Bottom question
Chen Lei from Guizhou University also involved this technology in his master's thesis "The Effect of Hard Phase WC and TiC on the Microstructure and Properties of Laser Cladding High-Entropy Alloy MoFeCrTiW Coating", but his research found that when the WC content is 30% , the grains of the coating are fine and dense, the elements Mo, Ti, and W are mainly enriched in the dendrites, and the content of Fe and Cr between the dendrites is relatively high; the content of metal compounds (such as TiCr, TiCr2, etc.) in the coating is significantly reduced, and the coating A small amount of dispersed WC particles appear in the layer (the content is low, and it cannot be detected in XRD at all, and the particle size is very small); the hardness reaches the highest (about 657HV0.2), and the friction coefficient is low ( About 0.25), the amount of wear is reduced, and the wear resistance is improved; electrochemical experiments show that the self-corrosion current density of the coating becomes larger, the self-corrosion potential decreases, and the corrosion resistance decreases
[0007] So far, there has been no relevant report on the composite coating of high-entropy alloy composited with large-grained tungsten carbide

Method used

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  • A composite coating of high-entropy alloy composite large-grained tungsten carbide and its preparation method and application
  • A composite coating of high-entropy alloy composite large-grained tungsten carbide and its preparation method and application
  • A composite coating of high-entropy alloy composite large-grained tungsten carbide and its preparation method and application

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Experimental program
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Embodiment 2

[0069] This embodiment includes the following steps:

[0070] (1) Select a commercially available elemental metal with a purity higher than 99.5% (mass percentage), weigh it with a molar ratio of Fe:Co:Cr:Ni=1:1:1:1, and use the smelting-gas atomization process Prepared into multi-principal alloy powder;

[0071] (2) According to the mass ratio of multi-principal alloy powder: WC particle = 4:1, weigh WC particles with a particle size between 75 and 125 μm and mix them with the ball-milled multi-principal alloy powder and preheat them. In the silo of the laser cladding equipment, the rust-removed and polished 42CrMo stainless steel surface is clad. The process parameters of laser cladding are: laser power P=1000w, v=4~15mm / s, spot diameter D is 4.5mm, protective gas flow rate is 10L / min. Finally, a multi-principal alloy / tungsten carbide composite coating (thickness is about 2 mm) is obtained.

[0072] In this example, the large-grain tungsten carbide is evenly distributed i...

Embodiment 3

[0074] The steps of this example are basically the same as those of Example 1, the only difference is that in step (1), the atomized powder is crushed to obtain irregular WC particles, which are used as tungsten carbide raw materials for cladding.

[0075] In this embodiment series, the tungsten carbide with large particles and irregular morphology is retained in the FeCoCrNi binder, and is closely combined with the binder; when the multi-principal alloy powder: WC particle=2:3 (mass ratio), the composite The average microhardness of the coating is about 698HV 0.2 , the volume wear rate is 0.154×10 ~5 mm 3 / (N·m), indicating that the high-entropy alloy / large particle tungsten carbide coating prepared by the present invention has good hardness and wear resistance.

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Abstract

The invention belongs to the field of preparation of special composite coatings, and in particular relates to a composite coating of high-entropy alloy composited with large-grain tungsten carbide and its preparation method and application. The composite coating is composed of high-entropy alloy and tungsten carbide, and the tungsten carbide contains large particle tungsten carbide; the particle size of the large particle tungsten carbide is 75-150 microns. The preparation method is as follows: mixing high-entropy alloy powder and large-grain tungsten carbide according to a set ratio; preparing high-entropy alloy / large-grain tungsten carbide by laser cladding and rapid cooling. By adopting the preparation process of the present invention, the high-entropy alloy / large-grain tungsten carbide composite coating is prepared while protecting the matrix and the large-grain tungsten carbide from damage, so as to realize the uniform distribution of the large-grain tungsten carbide particles inside the composite coating, And it is suitable for large tungsten carbide particles of various qualities and various types of laser cladding equipment.

Description

technical field [0001] The invention belongs to the field of preparation of special composite coatings, and relates to a high-entropy alloy / large-particle tungsten carbide composite coating with evenly distributed large-particle WC and a preparation method and application thereof. Background technique [0002] Cast iron brake discs are the most commonly used materials in motor vehicle and rail transit braking systems. Cast iron brake discs have good friction performance, strong wear resistance and heat resistance, can resist heat cracks, resist deformation, and have good castability. However, the cast iron brake disc has low strength and generally can only withstand the braking capacity below 350 °C. And because the brake disc is exposed to the outside for a long time during use, the working environment is relatively harsh, and the temperature difference of the brake disc is relatively large. If the vehicle is parked for a long time or in a humid environment, some rust wil...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10C22C29/08C22C32/00C22C30/00
CPCC23C24/103C22C29/08C22C29/067C22C29/005C22C32/0052C22C30/00
Inventor 张伟张明阳吴桐李天琛胡松浩刘咏
Owner CENT SOUTH UNIV
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