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Method for preparing chitin and its chitosan and chitosan oligosaccharide

A technology of chitin and chitosan, applied in the biological field, can solve the problems of polluted water environment, difficult extraction, huge energy consumption, etc., and achieve the effects of making full use of resources, improving comprehensive economic benefits, and improving production conditions.

Inactive Publication Date: 2008-03-19
重庆百奥帝克微生态科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although chitin is recognized as an excellent natural organic raw material of extraordinary value, it is not easy to extract from its original material as a tissue structure component of various animals, microorganisms and some plants
In recent decades, the mainstream process for extracting chitin / chitosan and preparing its derivatives at the actual production level is the chemical method. At present, it has been found that there are a series of disadvantages as follows: 1) Excessive use of strong acids, strong Alkali and harmful chemical reagents produce a large amount of waste water and waste, which seriously pollutes the environment, especially the water environment; 2) The high-frequency, long-term high-temperature treatment process produces huge energy consumption; 3) The preparation process requires corrosion-resistant and high-temperature-resistant equipment , increase production costs; 4) non-specific catalytic action of chemical catalysts, so that different chemical structure components can not be clearly and effectively dissociated and / or synthesized, affecting the yield and purity of the target product; 5) strong acid, strong base and other extraction The severe chemical reaction conditions of the solvent obviously restrict the stability and quality control of the target chemical composition; 6) The frequent washing and purification procedures in the process and the difficulty in the recovery and treatment of dilute acid and dilute alkali lead to a large amount of precious clean fresh water being consumed and wasted ; 7) The chemical characteristics of strong acid, strong alkali and other extraction solvents such as corrosiveness and explosiveness pose a safety threat to the working environment and human health

Method used

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  • Method for preparing chitin and its chitosan and chitosan oligosaccharide

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] Embodiment 1: the preparation of crab shell chitin

[0053] a. Take 10kg of river crab shells, wash, remove impurities, and dry, then immerse in 4-6% HCI for repeated soaking and decalcification, that is, take out the material every 2 hours, and soak it again after leaching the acid solution for 15 minutes; stop during the reaction Bubbles (carbon dioxide) are emitted, and the decalcification is terminated after continuing to soak for 2 hours.

[0054] b. Filtrate and separate the decalcified crab shell and calcium-containing acid solution (the filtrate will be treated separately), wash the decalcified shell material with water to neutrality, fully dry it, and pulverize it with a pin mill to a fine powder with an average particle size of 60-100 μm .

[0055] c. Boil the micropowder in water for 15 minutes, drain it, then add the clean warm water at 40°C with the ratio of solid: liquid = 1:4, suspend it in the reaction kettle, and then add the ratio of 1:1 Mix the crud...

Embodiment 2

[0057] Embodiment 2: the preparation of fly maggot chitosan

[0058] a. Pretreatment: Collect 30kg of fresh fly maggots, wash and remove impurities, fully drain and then mechanically break the skin, squeeze out the contents with a press (separately processed), collect the remaining skins, and dry until the moisture <10%, 0 Pre-freeze for 6 hours below ℃, and after hardening, use a centrifugal impact crusher to pulverize it to a fine powder with an average particle size of 150-250 μm (60-100 mesh).

[0059] b. The obtained fine powder was boiled in water for 15 minutes, drained, and then mixed with solid: liquid = 1:4, added to clean warm water at 40°C, suspended in the reaction kettle, and mixed according to the ratio of 1:1 Mix the crude enzyme solution with lipase and protease slowly, and carry out co-enzymatic degreasing and deproteinizing reaction. The reaction time is 18 hours. Most of the fat and protein are dissolved in the reaction solution. After the reaction is termi...

Embodiment 3

[0063] Embodiment 3: the preparation of aspergillus niger mycelium chitosan oligosaccharide

[0064] a. Pretreatment: 50kg of citric acid waste residue (mainly containing Aspergillus niger mycelium) collected by the food additive factory, drained with clear water until the humidity reaches 70%, and grind it with a colloid mill until the average particle size of the material is 20-60 μm. Micropowder.

[0065] b. Soak mycelium micropowder in hot water at 65°C for 30 minutes, pour it off, then add clean warm water at 40°C with a solid:liquid ratio of 1:4, and mix it with the same mycelium suspension in the reaction kettle, etc. The volume of lipase and protease crude enzyme solution (lipase: protease = 1:6) was mixed, stirred intermittently, and carried out the co-enzyme degreasing and deproteinizing reaction, the reaction time was 18h, and centrifuged (2500r / min) after the reaction was terminated. Solid and liquid separation.

[0066] c. Collect solids, wash 3 times with warm ...

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Abstract

The present invention relates to a method for preparing chitin and chitosan oligosac charide. The method comprises the steps that usual raw materials such as the crust of shrimp and crab, the insect crust or the fungal mycelia, etc. are micronized through the dry process or wet process; the carapace material of the obtained fine powder raw material is decalcified with the chemical process, and then is defatted and deproteinized with the method of micro-organism compound enzyme coarse enzyme liquid co-enzymolysis, and the insect and fungus fine powder thereof is directly defatted and deproteinized; a whole cell immobilizing bioreactor of a chitin deacetylase high-yield producing strain is prepared, to perform the circulatory deacetylation to the chitin and then obtain chitosan with corresponding degree of deacetylatoion; obligate anaerobic acid-producing bacterium and high-yield producing chitosan bacterium are utilized, the chitosan is submerged and fermented in the liquid, to obtain chitosan oligosaccharide with high water solubility. The present invention has the advantages that the method is helpful to fully utilize the resources, and makes the waste to the worth, at the same time, the default of the manufacturing process of the chemical process can be avoided, the production efficiency is improved, the energy is saved, the consumption is reduced, the byproduct with corresponding high value added can be produced, the comprehensive economic benefits of the relative secondary industry are obviously improved, the industrial development is promoted, and the multi-win effect is attained.

Description

technical field [0001] The invention belongs to the field of biotechnology, relates to a new process for producing chemical products and new materials, in particular to a method for preparing chitin, chitosan and chitosan oligosaccharide from various raw materials. Background technique [0002] As we all know, chitin (chitin, chitin) is one of the most widely existing natural organic compounds on the earth, ranking second only to cellulose in quantity, with an annual biosynthesis amount of nearly 10 billion tons; chitin is also The largest amount of nitrogen-containing natural organic compounds on the earth except protein; these two points alone are enough to explain the important position of chitin in nature and human life. Studies in recent decades have shown that chitin and its deacetylated product chitosan, as well as various derivatives of the two, as new chemical materials and organic products, have extremely wide application value in people's production and life , in...

Claims

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Application Information

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IPC IPC(8): C12P19/04C12R1/01C12R1/645C12R1/725C12R1/845
Inventor 吴力克
Owner 重庆百奥帝克微生态科技有限公司
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