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Copper-magnesium alloy strand production process thereof

A copper-magnesium alloy and production process technology, used in metal/alloy conductors, conductors, electrical components, etc., can solve the problems of small overload capacity, poor corrosion resistance, poor thermal stability, etc., and achieve stable and reliable work and good corrosion resistance. , good thermal stability

Inactive Publication Date: 2003-03-12
JIANGYIN ELECTRICAL ALLOY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are also problems such as poor mechanical properties of aluminum and poor corrosion resistance in alkaline or acidic environments. In order to prevent electrochemical corrosion between copper and aluminum, the contact network structure is complicated and other problems affect its use.
[0005] 3. Copper-clad steel wire is used to make stranded wire. Although it has high tensile strength, the elasticity of the load-bearing cable is poor, and the surface hardness of the single wire is low. During the construction and setting-out process, the phenomenon of copper scraping and steel leakage is easy to occur. Partial discharge during overcurrent
Therefore, it also affects its normal use
[0006] 4. Copper stranded wire made of hard pure copper has poor mechanical strength and thermal dynamic impact resistance, so it is necessary to use a stranded wire with a larger cross-section and poor corrosion resistance.
The large cross-section copper stranded wire is heavy in weight, high in cost, poor in elasticity, low in strength, low in allowable operating temperature, poor in current carrying performance, small in overload capacity, and poor in thermal stability.
It is difficult to adapt to the requirements of the catenary of the high-speed electrified railway as the suspension string of the catenary cable

Method used

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  • Copper-magnesium alloy strand production process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 1. Take 24.75Kg of copper ingots and 0.1125Kg of magnesium ingots, put them into a vacuum furnace, heat to 1050-1200°C, cool and crystallize to form a copper-magnesium alloy solid solution as an intermediate alloy for use.

[0028] 2. According to the feeding amount, take the above-mentioned copper-magnesium alloy solid solution and continuously add it to the intermediate frequency furnace, heat it to 1050°C, melt it into a copper-magnesium alloy melt, and then use the method of upward continuous casting to make a copper-magnesium alloy rod.

[0029] 3. Put the above-mentioned copper-magnesium alloy rod on a rolling mill for multi-pass rolling.

[0030] 4. Place the rolled alloy rod on the wire drawing machine for continuous multi-pass wire drawing.

[0031] 5. Twisted into a coil. The single wire is pre-twisted and deformed under force before being twisted, and then it is made into a twisted wire. Copper alloy stranded wire is a concentric stranded wire, the twist di...

Embodiment 2

[0033] 1. Take 24.75Kg of copper ingots and 0.1375Kg of magnesium ingots, put them into a vacuum furnace, heat to 1200°C, cool and crystallize to form a copper-magnesium alloy solid solution as an intermediate alloy for use.

[0034] 2. According to the feeding amount, take the above-mentioned copper-magnesium alloy solid solution and continuously add it to the intermediate frequency furnace, heat it to 1100°C, melt it into a copper-magnesium alloy solution, and then use the upward continuous casting method to make a copper-magnesium alloy rod.

[0035] All the other are with embodiment 1.

Embodiment 3

[0037] 1. Take 24.75Kg of copper ingots and 0.125Kg of magnesium ingots, put them into a vacuum furnace, heat to 1150°C, cool and crystallize to form a copper-magnesium alloy solid solution as an intermediate alloy for later use.

[0038] 2. Take the above-mentioned copper-magnesium alloy solid solution according to the feeding amount and continuously add it to the intermediate frequency furnace, heat it to 1150°C, melt it into a copper-magnesium alloy melt, and then use the upward continuous casting method to make a copper-magnesium alloy rod.

[0039] All the other are with embodiment 1.

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Abstract

A twisted CuMg alloy wire used as the messenger cable and sling of contact network for electrified railway contains Cu (greater than 99%) and Mg (0.45-0.55%), and is made through smelting CuMg alloy to prepare intermediate alloy, smelting intermediate alloy, conticasting to obtain rod blank, cold rolling, drawing, rewinding and twisting. Its advantages are high strength, small cross-section area, light weight, and high current carrying performance, over load power, thermal stability and elasticity.

Description

Technical field: [0001] The invention relates to a copper-magnesium alloy stranded wire and a production process thereof. Applied to high-speed electrified railway catenary as catenary cable and suspension string. Background technique: [0002] At present, in the electrification construction of railways, the current-carrying force cables and hanging strings are made of galvanized iron wire, some are made of aluminum-clad iron (steel) wire, some are made of copper-clad steel, and some are made of hard pure copper. make. They each have many shortcomings. Now it is described as follows: [0003] 1. The stranded wire is made of galvanized wire. The galvanized layer is easily corroded and rusted in the atmosphere. , Workers need to work suspended in the air, therefore, the labor intensity of replacement and maintenance is high, the maintenance cost is high, and the conductivity is also poor, which affects the safe operation of the train. has been gradually eliminated. [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/00H01B1/02H01B5/08
Inventor 陈希康冯岳军诸琪赵玉忠张忠良
Owner JIANGYIN ELECTRICAL ALLOY
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