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Wet process ceramic slurry of multi-layer chip ceramic dielectric capacitor and preparation method thereof

A multi-layer chip, wet process technology, applied in the direction of laminated capacitors, capacitors, fixed capacitors, etc., can solve the problems of easy delamination of products, high cost of process equipment, narrow product series, etc. The risk of delamination and cracking, the improvement of shrinkage matching, the effect of less organic solvent content

Active Publication Date: 2020-12-29
CHINA ZHENHUA GRP XINYUN ELECTRONICS COMP ANDDEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Multilayer chip ceramic capacitors are referred to as chip capacitors for short. The conventional manufacturing process is to stack the ceramic dielectric diaphragms with printed electrodes (internal electrodes) in a dislocation manner, and form a ceramic chip after one-time high-temperature sintering, and then on the chip. Both ends of the metal layer (external electrode) are sealed to form a structure similar to a monolith. This process is referred to as a dry process. The cost of process equipment for this process is relatively high (especially for highly integrated automatic intelligent equipment) , The dry process contains harmful solvents (toluene), there are many key quality control points before the green body is formed (not easy to control), and delamination is easy to occur during the green body debinding and sintering (especially for large-scale and high-thickness products). If the dry process is used Using porcelain slurry to make high-voltage and high-capacity multilayer ceramic chip capacitors, large pulse power ceramic capacitors and other special multilayer ceramic chip capacitors has problems such as high cost, relatively narrow product series, and easy delamination of products after debinding and sintering. , such as the patent document CN102653469B discloses a kind of chip multilayer ceramic capacitor dielectric slurry and dielectric preparation method

Method used

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  • Wet process ceramic slurry of multi-layer chip ceramic dielectric capacitor and preparation method thereof

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Experimental program
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Effect test

Embodiment 1

[0020] 1. The composition of the porcelain paste of the multilayer chip ceramic capacitor is calculated by weight percentage: porcelain powder 85%, organic additive 1.5%, and organic solvent 13.5%.

[0021] Further, the organic additive is composed of a dispersant and a binding agent in a mass ratio of 3:2; wherein the dispersant is formed by mixing phosphoric acid ester and ethyl cellulose A type in a mass ratio of 6:4; The binder is made by mixing ethyl cellulose type B, ethyl cellulose type C, ethyl cellulose type D, and polyvinyl butyral in a mass ratio of 1:1:1:4.

[0022] Further, the organic solvent is composed of solvent type A and solvent type B with a mass ratio of 1:1; wherein, solvent type A is formed by mixing terpinolene and eucalyptol with a mass ratio of 1:5 ; Solvent type B is formed by mixing terpinolene and α-terpineol with a mass ratio of 1:6.

[0023] 2. The preparation method of the porcelain slurry of the multilayer chip ceramic capacitor, comprising th...

Embodiment 2

[0032] 1. The composition of the porcelain paste of the multilayer chip ceramic capacitor is calculated by weight percentage: porcelain powder 80%, organic additive 2%, and organic solvent 18%.

[0033] Further, the organic additive is composed of a dispersant and a binding agent in a mass ratio of 3:2; wherein the dispersant is formed by mixing phosphoric acid ester and ethyl cellulose A type in a mass ratio of 6:4; The binder is made by mixing ethyl cellulose type B, ethyl cellulose type C, ethyl cellulose type D, and polyvinyl butyral in a mass ratio of 1:1:1:4.

[0034] Further, the organic solvent is composed of solvent type A and solvent type B with a mass ratio of 1:1; wherein, solvent type A is formed by mixing terpinolene and eucalyptol with a mass ratio of 1:5 ; Solvent type B is formed by mixing terpinolene and α-terpineol with a mass ratio of 1:6.

[0035] 2. The preparation method of the porcelain slurry of the multilayer chip ceramic capacitor, comprising the fo...

Embodiment 3

[0043] 1. The composition of the porcelain paste of the multilayer chip ceramic capacitor is calculated by weight percentage: porcelain powder 77%, organic additive 7%, and organic solvent 16%.

[0044]Further, the organic additive is composed of a dispersant and a binding agent with a mass ratio of 2:1; wherein, the dispersant is formed by mixing phosphoric acid ester and ethyl cellulose A type with a mass ratio of 4:3; The binder is made by mixing ethyl cellulose type B, ethyl cellulose type C, ethyl cellulose type D, and polyvinyl butyral in a mass ratio of 1:1:1:3.

[0045] Further, the organic solvent is formed by mixing alcohol and toluene in a mass ratio of 1:1, and both alcohol and toluene are electronic grade.

[0046] 2. The preparation method of the porcelain slurry of the multilayer chip ceramic capacitor, comprising the following steps:

[0047] (1) Pre-dispersion: Add organic solvent, dispersant and porcelain powder into the mixing tank, and stir for 35 minutes ...

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Abstract

The invention belongs to the technical field of multi-layer chip type ceramic dielectric capacitors, and particularly relates to wet process ceramic slurry of a multi-layer chip type ceramic dielectric capacitor and a preparation method thereof. The ceramic slurry preparation process has the advantages of high automation degree, high production efficiency, uniform particle size distribution, few bubbles, enhanced dispersion uniformity and stability of the ceramic slurry, long ceramic slurry preservation time, low organic solvent component content, low proportion, few pores during glue discharge, relatively small shrinkage rate of a ceramic slurry dielectric film and an inner electrode during sintering, the shrinkage matching performance of sintering and rubber discharging is improved, andthe risk of layering and cracking is reduced.

Description

technical field [0001] The invention belongs to the technical field of multilayer chip ceramic capacitors, and in particular relates to a porcelain paste of wet process multilayer chip ceramic capacitors and a preparation method thereof. Background technique [0002] With the rapid development of some special fields in China, such as electromagnetic pulse weapons, electromagnetic rail guns, oil exploration and other fields. Multilayer chip ceramic capacitors are referred to as chip capacitors for short. The conventional manufacturing process is to stack the ceramic dielectric diaphragms with printed electrodes (internal electrodes) in a dislocation manner, and form a ceramic chip after one-time high-temperature sintering, and then on the chip. Both ends of the metal layer (external electrode) are sealed to form a structure similar to a monolith. This process is referred to as a dry process. The cost of process equipment for this process is relatively high (especially for hig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/626C04B35/622C04B35/632C04B35/636C04B35/634H01G4/12H01G4/30
CPCC04B35/62635C04B35/6264C04B35/62222C04B35/6261C04B35/632C04B35/6365C04B35/6342H01G4/1209H01G4/30C04B2235/95
Inventor 穆超廖朝俊黄必相黄洪喜杨凯张小枫曾庆毅万奕张国荣
Owner CHINA ZHENHUA GRP XINYUN ELECTRONICS COMP ANDDEV CO LTD
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