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Enamel color material, preparation method thereof, and application in porcelain body painting enamel cultural relic repair

An enamel and color material technology, applied in the field of cultural relics restoration, can solve the problems of poor pigment dispersion, inability to use ancient ceramic restoration materials, etc., and achieve the effects of bright enamel color and luster, favorable for popularization and use, and simple production process.

Active Publication Date: 2020-01-21
佛山市天工嘉荟文化科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

By thickening the "glass white" double-firing method, it produces a "bright" and "stacked" feeling similar to enamel colored porcelain, but in this method, "glass white" does not have B 2 o 3 Acting as a fluxing effect, it will reduce the glass texture, refractive index and luminosity at the same time, and cannot achieve the effect of traditional enamel colored porcelain
The second is the method of "fluxing low borosilicate glass and adding synthetic inorganic pigments" using modern technology. Among low borosilicate glass, B 2 o 3 The content of the paint is low, usually less than 8%, which will lead to two effect problems, one is that the painted enamel is not transparent, and the other is that the enamel has a high viscosity and the dispersion of the pigment is not good. The color particles can be seen under the magnifying glass, which affects the effect. In addition, low borosilicate glass has a high softening temperature, and the refiring temperature as a cultural relic restoration material is higher than the softening temperature of the original enamel glaze, which will cause cracking and melting of other parts of ancient ceramics, which will not only fail to repair, but also damage original ancient ceramics
The third method is based on "Li 2 O-K 2 O-Na 2 O-SiO 2 " as the main system, add colored frit made of Co, Sb color metal ions, and then grind the colored frit into powder, paint and then put it into the kiln for firing. This method is closest to the traditional process. The material of this system can be used alone To draw imitation enamel color porcelain, but the formula temperature is significantly higher than the "PbO-B" of the original enamel color 2 o 3 -SiO 2 " system, and because of its different systems, it cannot be "similar and melted" with the color layer of ancient ceramics, so it cannot be used as a repair material for ancient enamel colored ceramics.
There are many alkali metal elements in the glass composition, the glass structure is loose, and its coefficient of thermal expansion is 80×10 -7 -95×10 -7 m / K, higher than ceramic 65×10 -7 -70×10 -7 m / K coefficient of thermal expansion, which will lead to glaze cracking and peeling after decorative ceramics, easy to damage the decorative effect of tea sets and tableware, etc.
[0007] A patent No. CN1093684A, a Chinese invention patent titled ceramic overglaze pigment coating and its processing and products, discloses a ceramic overglaze pigment coating for preventing lead from leaching out at high temperatures, wherein the viscosity modifier used is 5%-8%Al 2 o 3 , the purpose is to improve the high temperature viscosity, the melting temperature is 1300-1350 ℃ so that the lead is not easy to volatilize in the secondary firing process, which is different from the low viscosity and low melting point required by the present invention, and it cannot be used as an ancient ceramic repair material.

Method used

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  • Enamel color material, preparation method thereof, and application in porcelain body painting enamel cultural relic repair
  • Enamel color material, preparation method thereof, and application in porcelain body painting enamel cultural relic repair
  • Enamel color material, preparation method thereof, and application in porcelain body painting enamel cultural relic repair

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Example 1: Repair the black material and yellow stamen part of an enamel ancient porcelain plate with a black background.

[0041] (1) Preparation of black enamel pigment:

[0042] 1) Weigh the following raw materials and the mass parts of each raw material: 41 parts lead silicate, 28 parts quartz, 10 parts anhydrous boric acid, 2.5 parts bismuth trioxide, 13 parts potassium nitrate, 2 parts calcite, 9.5 parts iron oxide , 3.5 parts of manganese oxide, 0.5 parts of cobalt oxide, 0.06 parts of copper oxide;

[0043] Table 1 shows the main chemical components of black enamel pigment and the mass percentage of each chemical component:

[0044]

[0045] 2) Mix the weighed raw materials, put them in a ceramic mortar and grind them to a 30-mesh sieve, and then place them in an alumina crucible with a lid;

[0046] 3) Place the open lid of the alumina crucible with a lid in the frit furnace. The frit furnace is evenly heated to 650℃ at a heating rate of 10℃ / min, then the lid of the alu...

Embodiment 2

[0057] Example 2: Repair the blue painted part of the painted enamel purple sand pot.

[0058] (1) Preparation of emerald blue enamel pigment:

[0059] 1) Weigh the following parts by mass: 62 parts of lead silicate, 33 parts of quartz, 11 parts of anhydrous boric acid, 3 parts of bismuth trioxide, 15 parts of potassium nitrate, 2.4 parts of cobalt oxide, 2 parts calcite, 4.5 parts iron oxide;

[0060] Table 3 shows the main chemical components of emerald blue enamel pigment and the mass percentage of each chemical component:

[0061]

[0062] 2) Put the weighed mixture of raw materials into a ceramic mortar and grind it to a 30-mesh sieve and pass it twice, then place it in an alumina crucible with a lid;

[0063] 3) Put the alumina crucible with lid in the frit furnace, open the lid of the alumina crucible, and evenly heat the frit furnace to 650°C at a heating rate of 10°C / min, then close the lid of the alumina crucible and continue heating To the maximum melting temperature of 125...

Embodiment 3

[0068] Example 3: Making carmine enamel porcelain.

[0069] (1) Preparation of carmine red enamel pigment:

[0070] 1) Combine 53 parts of lead silicate, 34 parts of quartz, 12 parts of anhydrous boric acid, 14 parts of potassium nitrate, 3.5 parts of bismuth trioxide, 0.12 parts of silver oxide, 1.2 parts of tin oxide, 8 parts of calcined kaolin, and 4.5 parts of calcite. Weigh the ingredients;

[0071] Table 4 shows the main chemical components of carmine enamel pigment and the mass percentage of each component:

[0072]

[0073] 2) Mix the weighed raw materials, add them to a ceramic mortar, grind them evenly, add a gold chloride solution containing 0.08% gold oxide, and stir evenly, 0.08% by mass in the gold chloride solution containing 0.08% gold oxide Is the mass percentage of the entire formula;

[0074] 3) Pour into a stainless steel pan, rinse the mortar with distilled water for 2-3 times, pour the rinsed solution into the stainless steel pan, then dry the materials in the st...

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Abstract

The invention discloses an enamel color material, a preparation method thereof, and an application of the enamel color material in porcelain body painting enamel cultural relic repair. The enamel color material is prepared from the following chemical components in percentage by mass: 33%-51% of silicon dioxide, 0%-3.8% of aluminum oxide, 8%-19% of boron oxide, 31%-53% of lead oxide, 0%-6% of calcium oxide and magnesium oxide, 0%-6.9% of sodium oxide and potassium oxide, 0.5%-6% of bismuth trioxide, 0%-7.2% of tin oxide, 0%-6.5% of antimonous oxide, 0%-13% of ferric oxide, 0%-4.2% of copper oxide, 0%-4% of cobalt oxide, 0%-9% of manganese oxide, 0%-2% of silver oxide and 0%-0.15% of gold oxide. Compared with the traditional enamel painted porcelain, the enamel painted porcelain provided bythe invention has the advantages that the melting point is lower; the colored glaze and an ancient enamel colored pigment layer show a "like-fusion-like" phenomenon at high temperature, can be matchedwith the thermal expansion coefficients of the surface glaze and the pigment layer of the traditional enamel color, has good adhesiveness and good adhesiveness before firing, is easy to disperse, hasmoderate material surface tension in the firing and fusing process, not only meets the fusing property, but also can keep a certain colored drawing three-dimensional shape.

Description

Technical field [0001] The invention relates to the technical field of cultural relics restoration, in particular to an enamel color material and a preparation method and its application in the restoration of porcelain painted enamel cultural relics. Background technique [0002] China’s earliest monograph on appreciation of cultural relics, "Ge Gu Yao Lun", introduced "enamel" as "the body made of copper and the five-color flower made with medicine, similar to the Buddha's inlay". The traditional enamel products are made of silicate. Mineral quartz, lead red, borax, feldspar and other raw materials are mixed in appropriate proportions, and various colored metal oxides are added, and then roasted, cooled, and ground to produce powdered enamel. The enamel color material is then filled or painted on the surface of metal tires, glass tires, porcelain tires, and purple sand tires according to different colors and crafts, and then fired to make enamelware. The enamelware is named acco...

Claims

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Application Information

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IPC IPC(8): C03C8/10C03C6/04C03B5/16C04B41/86
CPCC03B5/16C03C1/00C03C8/10C04B41/5022C04B41/86C04B41/4539C04B41/0072
Inventor 杨玉洁唐奇唐菁珧顾晓朦吴兰汪慧平柳重阳谢丽红王旅云
Owner 佛山市天工嘉荟文化科技有限公司
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