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Material and processing technology of water scraping plate of descaling box

A processing technology and wiper technology, which is applied in the field of materials and processing technology of the descaler box wiper, can solve the problems that new materials cannot be directly processed and used, the product qualification rate is low, and the manufacturing cost is increased, so as to achieve superior performance , The processing technology is simple, and the effect of improving the grain boundary condition

Inactive Publication Date: 2019-10-11
靖江市高新窑炉材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing scraper materials cannot have these characteristics at the same time even if they are surface quenched, so a new material needs to be developed, and the new material cannot be directly processed and used, so it needs to be cast after smelting; The water plate is a slender piece, and it is difficult to cast. However, the qualified rate of the products cast by the casting method of the prior art is low, which increases the manufacturing cost.

Method used

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  • Material and processing technology of water scraping plate of descaling box

Examples

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Effect test

Embodiment 1

[0015] Embodiment 1: first process the metal abrasive tool, design and manufacture the aluminum mold according to the product drawing, be used for making paraffin core. Brush the high-temperature resistant paint 2-3 times; then carry out sand mixing modeling. The sand mixing process is as follows: raw sand plus disintegrating agent and mixing for 1 minute → adding organic grease and mixing for 2 minutes → adding water glass and mixing for 1 minute → sanding, and the modeling is completed within 30 minutes; then heating Bake the mold, heat the mold in the oven, heat it at 195°C, and take it out of the oven for 10 hours; then melt it in a 500Kg acidic intermediate frequency electric furnace, first add scrap steel into the electric furnace, and then add low-carbon ferrochromium, pure tungsten, and nickel plates , ferromolybdenum to adjust the composition of molten steel, adjust the ratio of elements and carbon content according to the pre-furnace test, add 0.05% pure aluminum for ...

Embodiment 2

[0016] Embodiment 2: first process the metal abrasive tool, design and manufacture the aluminum mold according to the product drawing, and be used for making the paraffin core. Brush the high-temperature resistant paint 2-3 times; then carry out sand-mixing molding, the sand-mixing process is as follows: raw sand plus disintegrating agent and mixing for 1 minute → adding organic grease and mixing for 3 minutes → adding water glass and mixing for 2 minutes → sanding, and the modeling is completed within 30 minutes; then heating Bake the mold, heat the mold in the oven, heat it at 200°C, and take it out of the oven for 10 hours; then melt it in a 500Kg acidic intermediate frequency electric furnace, first add scrap steel into the electric furnace, and then add low-carbon ferrochromium, pure tungsten, and nickel plates , ferromolybdenum to adjust the composition of molten steel, adjust the ratio of elements and carbon content according to the pre-furnace test, add 0.05% pure alumi...

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Abstract

The invention provides a material of a water scraping plate of a descaling box. The element ratio of the material is 0.65%-0.75% of C, 21%-23% of Cr, 1.5%-2% of Ni, 2% of Mo, 0.5% of W, 0.2%-0.5% of Re, and the balance Fe. The processing technology of the water scraping plate of the descaling box comprises the following operation steps that 1, a metal grinding tool is processed; 2, sand mixing andshaping is performed; (3), a baking mold is heated in a drying oven; (4), smelting is performed; and (5) heat treatment is performed, wherein no casting defect exists on the detected surface after the casting is cleaned, and high-temperature tempering treatment is performed. In the step (2), sand mixing and shaping comprises the following steps of adding raw sand and a collapsibility agent, adding organic fat, adding water glass and discharging sand. According to the material, the processing technology is simple, and the operation is convenient; and meanwhile, the water scraping plate prepared by the processing technology is high in percent of pass and excellent in performance, and meanwhile is good in anti-high-temperature, wear-resistance and washing-resistance performance; and the service life of the water scraping plate is prolonged, and the manufacturing cost is reduced.

Description

technical field [0001] The invention relates to the field of a descaling box wiper, in particular to a material and a processing technology of a descaling box wiper. Background technique [0002] According to the actual working conditions of the wiper blades in the descaling box and the use conditions of the existing wiper blades, it is concluded that the wiper blades must have the characteristics of high temperature resistance, wear resistance and erosion resistance in order to achieve a good use effect. However, the existing scraper materials cannot have these characteristics at the same time even if they are surface quenched, so a new material needs to be developed, and the new material cannot be directly processed and used, so it needs to be cast after smelting; The water plate is a slender piece, and it is difficult to cast. However, the qualified rate of the products cast by the casting method in the prior art is low, which increases the manufacturing cost. Contents ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/44B21B45/08B22C9/04B22C9/22C21D6/00C21D9/00
CPCB21B45/08B22C9/04B22C9/22C21D6/004C21D9/0068C22C38/002C22C38/44Y02P10/20
Inventor 郑国庆郑瑜
Owner 靖江市高新窑炉材料有限公司
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