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A titanium-based zirconia composite material medical implant and its 3D printing preparation method

A composite material, 3D printing technology, used in bone implants, dental implants, medical science, etc., can solve the problems of difficult interface reaction between titanium alloy and zirconia, poor wettability, limited development, etc., and achieve excellent human body compatibility. and comprehensive mechanical properties, high density, and the effect of reducing the difficulty of bonding

Active Publication Date: 2021-10-29
GUANGDONG INST OF NEW MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the interface reaction between titanium alloy and zirconia is difficult, and the poor wettability limits its development.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0017] A 3D printing preparation method for a titanium-based zirconia composite medical implant, comprising:

[0018] Nano ZrO 2 Ceramic powder is mixed with preset powder to get nano ZrO 2 A homogeneous composite powder of powder coated preset powder; wherein, the preset powder and nano-ZrO 2 Ceramic powders are mixed under energy oscillation for breaking nano ZrO 2 Van der Waals force between ceramic powders;

[0019] The uniform composite powder is mixed with titanium alloy powder for 3D printing.

[0020] In detail, in the embodiment of the present invention, the method uses the titanium-based zirconia composite material to print the medical implant of the titanium-based zirconia composite material, which can have both excellent human compatibility and comprehensive mechanical properties, and the material utilization rate is high . In the preparation process, preset powders are also added, such as nickel and cobalt, which can form better infiltration and connection wi...

Embodiment 1

[0038] This embodiment provides a titanium-based zirconia composite material medical implant, which is prepared by the following method:

[0039] S1: Titanium alloy powder and nano-ZrO with mass percentage of 87%, 10%, and 3% 2 Ceramic powder, nickel powder, among them, nano ZrO 2 The particle size of ceramic powder is 45-90nm, the particle size of nickel alloy powder is 15-45μm, and the particle size of titanium alloy powder is 10-50μm;

[0040] S2: the nano-ZrO 2 The ceramic powder is mixed with a small amount of nickel powder in proportion, and the van der Waals force between the nano-powders is broken by ultrasonic oscillation method to form a uniform composite powder; then the composite powder is uniformly mixed with titanium-based alloy powder in proportion, and placed in the 3D printing studio;

[0041] S3: Establish a three-dimensional model of the workpiece, and use slicing software to obtain the plane model of each layer, and the thickness of each layer is 20 μm; ...

Embodiment 2

[0045] This embodiment provides a titanium-based zirconia composite material medical implant, which is prepared by the following method:

[0046] S1: Titanium alloy powder, nano-ZrO 2 Ceramic powder, nickel powder, among them, nano ZrO 2 The particle size of ceramic powder is 45-90nm, the particle size of nickel powder is 15-45μm, and the particle size of titanium alloy powder is 15-50μm;

[0047] S2: the nano-ZrO 2 The ceramic powder and nickel powder are mixed in proportion, and the van der Waals force between the nano-powders is broken by ultrasonic oscillation to form a uniform composite powder; then the composite powder and the base alloy powder are uniformly mixed in proportion, and placed in the 3D printing studio;

[0048] S3: Establish a three-dimensional model of the workpiece, and use slicing software to obtain the plane model of each layer, and the thickness of each layer is 25 μm;

[0049] S4: Start the printing program, the laser spot completes the printing of...

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Abstract

The invention discloses a titanium-based zirconia composite material medical implant and a 3D printing preparation method thereof, and relates to the technical field of metal laser selective melting (SLM). The method involves nano-ZrO 2 Ceramic powder is mixed with preset powder to get nano ZrO 2 Uniform composite powder with powder coating preset powder; preset powder and nano-ZrO 2 Ceramic powders are mixed under energy oscillation for breaking nano ZrO 2 Van der Waals force between ceramic powders; 3D printing after mixing uniform composite powders with titanium alloy powders. The method can have excellent human compatibility and comprehensive mechanical properties, and the material utilization rate is high, so that the parts obtained by the printing method have high precision, high density, and good corrosion and wear resistance. The predetermined powder may be a solid solution metal powder such as nickel, cobalt and titanium alloy. At the same time, by adjusting the nano-ZrO 2 The amount of ceramic powder can be used to design the microstructure of the implant surface, and parts with different mechanical properties can also be customized.

Description

technical field [0001] The invention relates to the technical field of metal laser selective melting (SLM), and in particular to a titanium-based zirconia composite material medical implant and a 3D printing preparation method thereof. Background technique [0002] 3D printing technology is a kind of rapid prototyping technology and a kind of additive manufacturing technology, which integrates cutting-edge technologies in many aspects such as computer science, precision manufacturing technology, material science, and laser electron beam. It adopts the discrete-stacking principle, uses CAD / CAM to create a three-dimensional model, then slices it with slicing software, prints and superimposes layer by layer, and finally forms the whole. This technology has high precision, high density and high material utilization rate, which is one of the development directions of material forming technology in the future. [0003] In recent years, 3D printing technology has been widely used ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A61C8/00A61F2/28B33Y10/00
CPCA61C8/00A61F2/28B33Y10/00
Inventor 戚文军黄正华彭洁李鑫宋东福周楠李国栋农登
Owner GUANGDONG INST OF NEW MATERIALS
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