Preparation method of low-heavy-rare-earth and high-coercivity neodymium iron boron magnet

A high coercivity, NdFeB technology, used in magnetic objects, inductance/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems of high vacuum and evaporation temperature requirements, expensive electron beam evaporation equipment, and slow evaporation speed. , to achieve the effect of reducing the amount of heavy rare earth elements used, reducing heat loss and reducing the amount of use

Inactive Publication Date: 2018-01-05
BAOTOU RES INST OF RARE EARTHS +1
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the disadvantage of the magnetron sputtering method is that the utilization rate of the material is less than 50%; the electron beam evaporation equipment is expensive, and the requirements for vacuum and evaporation temperature are high; alt...

Method used

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  • Preparation method of low-heavy-rare-earth and high-coercivity neodymium iron boron magnet

Examples

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preparation example Construction

[0026] A method for preparing a low-weight rare earth high-coercivity NdFeB magnet specifically includes the following steps:

[0027] Step 1: Dosing, smelting, and quick-setting casting according to the design composition;

[0028] Step 2: The NdFeB fine powder is obtained by hydrogen crushing, disproportionation reaction, and jet milling of the NdFeB cast sheet, and the average particle size of the NdFeB fine powder is D 50 300nm ~ 20μm;

[0029] Step 3: Deposit heavy rare earth element particles or high melting element particles on the NdFeB fine powder by thermal resistance evaporation deposition;

[0030] The heavy rare earth element particles are Dy or Tb element particles, and the refractory element particles are W, Mo, V, Ti, Ta, Zr, Nb, Co, Cr or Ga element particles.

[0031] During the thermal resistance evaporation deposition process, the NdFeB fine powder and the heavy rare earth thermal resistance wire were respectively placed in the thermal resistance evaporat...

Embodiment 1

[0035] This embodiment specifically comprises the steps:

[0036] (1) Batching, smelting, and quick-setting casting to obtain NdFeB casting;

[0037] (2) The NdFeB cast sheet is subjected to hydrogen crushing, disproportionation reaction, and jet milling to obtain an average particle size D 50 400nm NdFeB fine powder;

[0038] (3) Place the NdFeB fine powder and the Dy thermal resistance wire in the thermal resistance evaporation deposition device respectively; the degree of vacuum is 10 3 Pa; set the parameters to disperse the NdFeB fine powder evenly; heat the thermal resistance wire to evaporate, so that the Dy particles are deposited on the NdFeB fine powder; take out the NdFeB fine powder after the temperature drops to room temperature.

[0039] (4) Orientation forming, sintering and heat treatment of the obtained NdFeB fine powder to obtain the final magnet. The magnetic energy product and coercive force of the magnet prepared in this example were tested by a magnetic...

Embodiment 2

[0043] Specifically include the following steps:

[0044] (1) Batching, smelting, and quick-setting casting to obtain NdFeB casting;

[0045] (2) The NdFeB cast sheet is subjected to hydrogen crushing, disproportionation reaction, and jet milling to obtain an average particle size D 50 800nm ​​NdFeB fine powder;

[0046] (3) Place the NdFeB fine powder and Tb thermal resistance wire in the thermal resistance evaporation deposition device respectively; the degree of vacuum is 10 3 Pa; set the parameters to disperse the NdFeB fine powder evenly; heat the thermal resistance wire to evaporate it, deposit Tb particles on the NdFeB fine powder; take out the NdFeB fine powder after the temperature drops to room temperature.

[0047] (4) Orientation forming, sintering and heat treatment of the obtained NdFeB fine powder to obtain the final magnet. The magnetic energy product and coercive force of the magnet prepared in this embodiment were tested by a magnetic property measuring in...

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Abstract

The invention discloses a preparation method of a low-heavy-rare-earth and high-coercivity neodymium iron boron magnet. The preparation method comprises the steps of performing material mixing based on designed components, smelting, quick hardening and piece casting; performing hydrogen decrepitation, a disproportionation reaction and air flow grinding on a neodymium iron boron cast piece to obtain neodymium iron boron fine powder; adopting a thermal resistance evaporation deposition method, depositing heavy rare earth element particles or high smelting quality element particles on the neodymium iron boron fine powder; and performing orientation pressing and shaping, vacuum sintering and thermal treatment on the obtained neodymium iron boron fine powder to obtain the final neodymium iron boron magnet. By virtue of the preparation method, the magnet coercivity of the obtained magnet material can be obviously improved, the magnet crystal particle can be thinned, the dosage of the heavy rare earth elements can be lowered, and the magnet manufacturing cost is lowered.

Description

technical field [0001] The invention relates to a material powder processing technology, in particular to a preparation method of a low-weight rare earth high-coercivity neodymium-iron-boron magnet. Background technique [0002] NdFeB permanent magnet materials are the most concerned rare earth application industry in my country's rare earth industry. With the development of science and technology and technological progress, the demand for high-performance NdFeB permanent magnet materials is becoming more and more extensive. In order to improve the coercive force and high-temperature usability of NdFeB, the commonly used method is to add a small amount of heavy rare earth elements (such as Dy, Tb, etc.) or optimize the process to refine the magnet grains. [0003] At present, the methods to reduce the usage of heavy rare earth mainly include double alloy process and grain boundary diffusion heavy rare earth element process. The double alloy process is to smelt the main allo...

Claims

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Application Information

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IPC IPC(8): H01F41/02H01F1/057B22F9/04B22F1/02B22F3/02B22F3/10
Inventor 李静雅李慧孙良成鲁飞娄树普刘树峰刘小鱼安仲鑫
Owner BAOTOU RES INST OF RARE EARTHS
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