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Complete synthesis cutting fluid capable of meeting machining requirements of multiple materials

A fully synthetic, cutting fluid technology, applied in the petroleum industry, lubricating compositions, etc., can solve problems such as strong irritation to the human body, environmental hazards, skin allergies, etc., and achieve good anti-rust and anti-corrosion properties, good lubricating properties, and low odor Effect

Inactive Publication Date: 2016-04-13
NANJING KERUN LUBRICANTS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, some cutting fluids use nitrite as an antirust agent. Although they have strong antirust ability and low cost, they are highly toxic and carcinogenic to the human body; some cutting fluids use phosphate corrosion inhibitors. Excellent aluminum corrosion inhibition, but the system has poor antibacterial properties and is easy to stink, and because the waste liquid contains phosphorus, it is easy to cause eutrophication of the water body when discharged, which brings environmental hazards; some cutting fluids use a single boundary lubrication system, or even No extreme pressure lubricant is added, so that the cutting fluid can only meet light-load processing such as ordinary grinding, and the applicable range of the process is narrow; some cutting fluids use triazine, sandan oil, chlorophenol, etc. Strong irritation, easy to cause skin allergies; some cutting fluids do not pay attention to their own defoaming performance, and the products rely too much on defoaming agents, which is difficult to apply to occasions with high concentration, high pressure and developed filtration systems

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] While stirring at room temperature, 8% by weight of diglycolamine, 3% by weight of borate ester, 5% by weight of organic tribasic acid, 6% by weight of trans polyether, weight percent 4% self-emulsifying ester, 4% by weight glycerin, 1% by weight tetrasodium EDTA, 62.9% by weight of tap water, 3% by weight of neodecanoic acid, 0.5% by weight of Mix the water-based polymer corrosion inhibitor with 0.2% by weight of benzotriazole until the mixed solution is stirred until it is clear and transparent, then add 2% by weight of morpholine derivatives to the mixed solution in turn and 0.2% by weight of iodopropynyl butyl carbamate, after stirring for 20 minutes, add 0.2% by weight of emulsified silicone oil, and then stir for 30 minutes to obtain the full Synthetic cutting fluid.

[0019] The fully synthetic cutting fluid prepared in Example 1 has good lubricating properties and anti-rust and anti-corrosion properties, and can effectively inhibit the precipitation of cobalt, ...

Embodiment 2

[0022] While stirring at room temperature, 4% by weight of monoethanolamine, 10% by weight of triethanolamine, 3% by weight of borate ester, 3% by weight of organic tribasic acid, 6% by weight of Trans polyether, 4% by weight self-emulsifying ester, 1% by weight tetrasodium EDTA, 62.5% by weight tap water, 3% by weight neodecanoic acid, 0.5% by weight aqueous The polymer corrosion inhibitor is mixed with 0.5% by weight of benzotriazole until the mixed solution is stirred to a clear and transparent state, and at this time, 2% by weight of morpholine derivatives and 0.3% by weight of butyl iodopropynyl carbamate, after stirring for 20 minutes, add 0.2% by weight of emulsified silicone oil, and then stir for 30 minutes to obtain the total synthesis of the present invention that can meet the processing needs of various materials cutting fluid.

[0023] The fully synthetic cutting fluid prepared in Example 2 has good lubricating properties, anti-rust and anti-corrosion properties,...

Embodiment 3

[0026] While stirring at room temperature, 6% by weight of monoethanolamine, 10% by weight of triethanolamine, 2% by weight of borate ester, 4% by weight of organic tribasic acid, 6% by weight of Trans polyether, 1% by weight of tetrasodium EDTA, 66.5% by weight of tap water, 2% by weight of neodecanoic acid and 0.2% by weight of benzotriazole are mixed until the mixed solution Stir until it is clear and transparent, then add 2% by weight of morpholine derivatives and 0.1% by weight of butyl iodopropynyl carbamate to the mixed solution, stir for 20 minutes and then add weight The emulsified silicone oil with a percentage of 0.2% is stirred for 30 minutes to obtain the fully synthetic cutting fluid of the present invention that can meet the processing needs of various materials.

[0027] The fully synthetic cutting fluid prepared in Example 3 has good antirust performance, biological stability and extremely low odor, and can be used for grinding, milling and turning of various ...

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PUM

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Abstract

The invention discloses complete synthesis cutting fluid capable of meeting machining requirements of multiple materials, prepared from the following components in percentage by weight: 10-25 percent of organic alcohol amine, 5-15 percent of antirust agent, 5-15 percent of extreme-pressure lubricant, 0-2 percent of water softener, 0-2 percent of aluminium corrosion inhibitor, 0.1-1 percent of copper corrosion inhibitor, 0-4 percent of cosolvent, 0.5-4 percent of bactericide, 0.1-1 percent of mildew preventive, 0.1-0.5 percent of defoamer and the balance of water. The complete synthesis cutting fluid can meet the machining requirements of workpieces made of multiple materials such as black metal, aluminium alloy, copper alloy and hard alloy; meanwhile, the cutting fluid has good lubricating property, can be used for machining of various types, such as grinding, milling, turning, light-medium load tapping and drilling; the complete synthesis cutting fluid is good in rust-proof and anticorrosion properties, can meet storage requirements among work procedures, and all components in a formula are green, environment-friendly, free of stimulation to a human body, and low in smell.

Description

technical field [0001] The invention relates to a metal processing medium, in particular to a fully synthetic cutting fluid which does not contain oil and can be used for processing various materials. Background technique [0002] In the field of metal processing, cutting fluid is widely used because of its functions of lubrication, rust prevention, cooling and cleaning. Water-based cutting fluid can be divided into three types according to its oil content: emulsion, semi-synthetic and full-synthetic. Among them, the first two types of oil-containing products are currently more used in the market because of their better lubricity and material adaptability. favored by those. In recent years, fully synthetic cutting fluid has gradually become the mainstream in the development of cutting fluid technology. Because of its unique advantages in stability, cooling, cleaning, hard water resistance, antibacterial and workpiece visibility, it has set off major cutting The research an...

Claims

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Application Information

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IPC IPC(8): C10M173/02C10N40/22C10N40/24C10N30/06C10N30/12
CPCC10M173/02C10M2201/04C10M2201/08C10M2207/022C10M2207/122C10M2207/123C10M2207/127C10M2215/02C10M2215/042C10M2215/221C10M2215/223C10M2215/225C10M2215/226C10M2219/104C10M2227/02C10M2229/041C10N2030/06C10N2030/12C10N2040/22C10N2040/244C10N2040/245C10N2040/246
Inventor 聂晓霖潘云飞张洪灿
Owner NANJING KERUN LUBRICANTS
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