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Preparation process of pulping prehydrolyzate based on advanced oxidation-nanofiltration technology

A pre-hydrolyzate and preparation technology, which is applied in pulping of cellulose raw materials, textiles, papermaking, papermaking, etc., can solve the problems of organic solvent residues, reduced yield of fermentation products, and reduced fermentation efficiency, etc., and achieves mild process conditions and reduced Production cost, the effect of reducing environmental pollution

Active Publication Date: 2017-05-17
QINGDAO INST OF BIOENERGY & BIOPROCESS TECH CHINESE ACADEMY OF SCI
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  • Application Information

AI Technical Summary

Problems solved by technology

①Rotary evaporation can reduce the concentration of low-boiling organic substances in the hydrolyzate, such as acetic acid, furfural and aldehyde vanillin, etc., but new inhibitors will be produced at high temperature, resulting in a decrease in fermentation efficiency
②The application is extraction of volatile organic solvents such as ether and ethyl acetate. The hydrolyzate can remove most of the inhibitors, but it has the disadvantages of difficult recovery of organic solvents and residual organic solvents.
Activated carbon has strong adsorption characteristics, but the adsorption of inhibitors by activated carbon is affected by the properties of the inhibitors, the pH of the prehydrolyzed solution, the pretreatment temperature, time and the concentration of activated carbon, and the degree of removal of inhibitors is limited
Ion exchange resin adsorption has a significant effect on the removal of weakly acidic inhibitors, but the removal effect on furfural inhibitors is limited, and this method will remove a large amount of fermentable sugars while removing inhibitors, resulting in the loss of fermentation products. Yield is greatly reduced
⑤Membrane separation can remove inhibitors such as furfural, hydroxymethylfurfural, and acetic acid in the hydrolyzate, but cannot effectively remove small molecule phenolic compounds with molecular weights similar to glucose and xylose
Although the membrane filtration method reported in this patent can remove microbial inhibitors with molecular weights such as acetic acid, formic acid, furfural and hydroxymethylfurfural that are smaller than hexose and pentose, the applicant's previous research (Sun et al, Bioresourcetechnology, 2012,) found that sodium The filter membrane has a low removal efficiency of phenolic compound inhibitors in lignocellulose hydrolyzate with a molecular weight greater than or close to that of pentose, which also leads to the obvious inhibition of microbial growth and fermentation by biomass hydrolyzate after nanofiltration

Method used

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  • Preparation process of pulping prehydrolyzate based on advanced oxidation-nanofiltration technology

Examples

Experimental program
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Effect test

Embodiment 1

[0032] Put 1 kg of peeled poplar wood chips and 6 kg of water into the cooking pot, raise the temperature to 160°C for 20-60 minutes, keep this temperature for 2 hours, and separate the prehydrolyzed solution and pretreated wood chips after cooling down to 40°C. After the pre-hydrolyzate was concentrated by vacuum distillation at a temperature of 40°C for 5 times, the pH of the pre-hydrolyzate was adjusted to 2.5 with 1M sulfuric acid, allowed to stand for 30 minutes, filtered and the filtered pre-hydrolyzate was collected. Adjust the pH of the prehydrolyzate to 8.0 with sodium hydroxide, let stand for 30 minutes, filter and collect the filtered prehydrolyzate. Then add hydrogen peroxide to the prehydrolyzate to 5 g / L, pH 8.0, treat at 30° C. for 3 hours, and remove the precipitate by microfiltration. Adjust the pH to 3.5, the dry matter content is 3%, and then inject the pre-hydrolyzed solution with a volume of 1000ml into the concentrated chamber of the nanofiltration device...

Embodiment 2

[0034] Add 1 kg of peeled eucalyptus wood chips into the cooking pot, feed steam to raise the temperature to 170°C, keep this temperature for 4 hours, then add 3kg of water to wash the chips, and take out the pre-hydrolyzed solution from the bottom of the cooking pot after cooling down to 60°C. After the pre-hydrolyzed solution was concentrated by vacuum distillation at 60°C by 10 times, the pH of the pre-hydrolyzed solution was adjusted to 2.0 with 1M hydrochloric acid, allowed to stand for 30 minutes, filtered and collected. Adjust the pH of the prehydrolyzate to 8.0 with potassium hydroxide, let stand for 30 minutes, filter and collect the filtered prehydrolyzate. Then add hydrogen peroxide and ferrous sulfate to the pre-hydrolyzate to 3g / L and 0.2g / L respectively, pH 3.0, treat at 25°C for 2 hours, and remove the precipitate by microfiltration. Adjust the pH to 3.5 and the dry matter content to 2.5%, and then inject the prehydrolyzate with a volume of 1000ml into the conce...

Embodiment 3

[0036] Add 1 kg of peeled masson pine wood chips and 10 kg of water into the cooking pot, raise the temperature to 180°C for 20-60 minutes, keep this temperature for 1 hour, and separate the prehydrolyzed solution and pretreated wood chips after cooling down to 50°C. After the prehydrolyzed solution was concentrated by vacuum distillation at a temperature of 50°C by 8 times, the pH of the prehydrolyzed solution was adjusted to 2.5 with 1M nitric acid, allowed to stand for 30 minutes, filtered and collected. Adjust the pH of the prehydrolyzate to 9.0 with sodium hydroxide, let stand for 30 minutes, filter and collect the filtered prehydrolyzate. Then add hydrogen peroxide and ozone to the prehydrolyzate to 8g / L and 0.5g / L respectively, pH 9.0, treat at 35°C for 7 hours, and remove the precipitate by microfiltration. Adjust the pH of the pre-hydrolyzate to 3.5, and the dry matter content is 3%, and then inject the pre-hydrolyzate with a volume of 1000ml into the concentrated cha...

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Abstract

The invention provides a preparation process of high-fermentability pulping prehydrolysis liquid based on an advanced oxidation method and a nanofiltration membrane filtering technology, aiming at solving the problem of detoxifying lignocellulose hydrolysis liquid in the prior art. The preparation process comprises the following steps: (1) preparing the pulping prehydrolysis liquid; (2) concentrating and removing sediment; (3) carrying out advanced oxidation treatment; and (4) carrying out nanofiltration treatment. The preparation process takes the prehydrolysis liquid generated by a production process of chemical mechanical pulp and dissolved pulp of a pulping papermaking industry as a treatment object; firstly, an advanced oxidation reagent is used for degrading an organic inhibitor molecule; and secondly, residual micro-molecular inhibitors in the prehydrolysis liquid are removed by using a nanofiltration membrane filtering method. The advanced oxidation and the nanofiltration membrane filtering are mutually combined to form a remarkable synergistic effect; and fermentable sugar in the prehydrolysis liquid can be kept and the micro-molecular aromatic inhibitors also can be removed. The lignocellulose hydrolysis liquid prepared by the method can be used as a fermentation carbon source and used for fermenting to produce single-cell proteins or prepare high-additional-value compounds.

Description

technical field [0001] The invention belongs to the field of bio-energy and pulping and papermaking, and in particular relates to a preparation process of a lignocellulose pulping prehydrolyzate, in particular to a method for preparing lignocellulose pulping with high-efficiency fermentation capacity by using an advanced oxidation method and an electrodialysis method Process method of prehydrolyzate. Background technique [0002] Due to the shortage of high-quality pulp and paper raw materials, the continuous increase in the price of traditional resources, the rise in labor costs and the enormous pressure brought about by global competition, traditional pulp and paper enterprises are currently facing unprecedented difficulties. The old business model of simply converting lignocellulose into pulp and paper products is no longer suitable for the existing market. Combining the pulp and paper industry with biomass refining, pre-hydrolyzing plant fiber resources before pulping c...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D21C3/00
Inventor 孙志杰杜娟张杨崔球王丹丹
Owner QINGDAO INST OF BIOENERGY & BIOPROCESS TECH CHINESE ACADEMY OF SCI
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