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Gradient alloy material and method for laser strengthening of copper plate of crystallizer of continuous casting machine

A technology of crystallizer copper plate and laser strengthening, applied in metal material coating process, coating and other directions, can solve the problems of affecting the service life of the coating, affecting the high temperature resistance, wear resistance and erosion resistance of the coating, and long production cycle, etc. Achieve the effect of reducing the melting point and cracking tendency of the alloy, superior laser processing performance, and improving high temperature oxidation resistance

Inactive Publication Date: 2014-05-21
鞍山煜宸科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, although the widely used surface treatment methods such as electroplating, chemical plating, and thermal spraying can improve the wear resistance of the mold copper plate, because the prepared coating is mechanically bonded to the substrate rather than metallurgically physically bonded, during the use of the mold Often due to cold and heat fatigue, the coating is prone to peeling and peeling, causing the mold copper plate to be scrapped and continuous casting to stop production; the coating has defects such as looseness, pinholes, impurities, etc., which significantly affect the high temperature resistance, wear resistance and erosion resistance of the coating. , which affects the service life of the coating; and the production cycle is long and the production cost is high, which directly affects the production cost and consumption of the steel mill. In addition, electroplating, chemical plating, thermal spraying and other technologies have pollution and waste discharge problems, which are likely to cause environmental pollution

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] A 6 kW fiber laser combined with appropriate process parameters was used to perform laser strengthening treatment on a failed continuous casting machine mold.

[0052] Cladding the preset nickel-based Hastelloy powder to form a primer transition layer, and then cladding a layer of cobalt-based alloy powder material under preheating conditions. A gradient functional alloy reinforcement layer is formed on the surface of the mold copper plate. The weight percentage of alloying elements is: C: 1.2%; B: 1.6%; Si: 1.8%; Mn: 0.8%; Fe: 2.2%; Cr: 31%; Ni: 3.2%; W: 5.4%; Hf: 0.4 %; Co: balance.

Embodiment 2

[0054] Using a 6 kW fiber laser combined with appropriate process parameters, laser strengthening treatment was carried out on a failed continuous casting machine mold.

[0055]The pre-sprayed nickel-chromium-molybdenum-niobium alloy powder is laser-clad to form a primer transition layer, and then a layer of cobalt-based alloy powder material is clad under preheating conditions. Immediately after the cladding is completed, the overall temperature is 380 ° C and tempered for 5.5 hours After treatment, a gradient functional alloy strengthening layer is formed on the surface of the copper plate of the crystallizer. The weight percentage of alloying elements is: C: 1.0%; B: 1.5%; Si: 1.6%; Mn: 1.1%; Fe: 2.5%; Cr: 32%; Ni: 3.6%; W: 6.8%; Hf: 0.34% ; Co: balance.

Embodiment 3

[0057] A 6 kW fiber laser combined with appropriate process parameters was used to perform laser strengthening treatment on a failed continuous casting machine mold.

[0058] The pre-sprayed nickel-chromium-molybdenum-niobium alloy powder is laser-clad to form a primer transition layer, and then a layer of cobalt-based alloy powder material is clad under preheating conditions. Immediately after the cladding is completed, the overall temperature is tempered at 400 ° C for 5 hours After treatment, a gradient functional alloy strengthening layer is formed on the surface of the copper plate of the crystallizer. The weight percentage of alloying elements is: C: 1.3%; B: 1.5%; Si: 1.6%; Mn: 1.2%; Fe: 2.8%; Cr: 32.8%; Ni: 4.0%; W: 5.8%; ; Co: balance.

[0059] The strengthened crystallizer has been tested by the upper continuous casting machine with good results, the high temperature wear resistance and corrosion resistance have been greatly improved, the service life of the mold ca...

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Abstract

The invention provides a gradient alloy material and method for laser strengthening of a copper plate of a crystallizer of a continuous casting machine. The method comprises the following steps: enabling transition of a nickel-based alloy material and a substrate on the working surface of a narrow chromium zirconium copper plate of the crystallizer by a laser cladding technology; and then cladding a special cobalt-based alloy material on the nickel-based alloy transition layer to form a new gradient alloy layer on the working surface of the narrow chromium zirconium copper plate of the crystallizer, wherein the gradient alloy layer is resistant to high temperature corrosion and wear resistant and is of an ultrafine and high-toughness metallographic structure. The cobalt-based alloy material is the novel cobalt-based alloy material prepared from the cobalt-based alloy by adding Hf, B and Si elements on the basis of satellite, and then properly lowering down the melting point of the alloy. Compared with the prior art, the gradient alloy material and method have the beneficial effects that the resistance to high-temperature corrosion and the wear resistance of the working surface of the narrow plate of the crystallizer are improved, the laser repair and reproduction of a crystallizer out of work are realized, and the use performance of the crystallizer can also be recovered and improved; in addition, the problem due to the repair of a chromium zirconium copper crystallizer out of work can be effectively solved; the quality of a casting blank is improved; the casting cost of steel per ton can be decreased.

Description

technical field [0001] The invention relates to the field of metal materials, in particular to a gradient alloy material and method for laser strengthening of a copper plate of a continuous casting machine crystallizer. Background technique [0002] The crystallizer is a key part of the continuous casting machine, and its quality directly affects the surface quality of the continuous casting slab, the operation rate of the continuous casting machine and the cost of the continuous casting slab. The development of high-efficiency continuous casting technology has put forward higher requirements for the quality of the mold. High strength, high wear resistance, corrosion resistance and good thermal conductivity have become important indicators to measure the quality of the mold. During the use of the slab crystallizer, there are mainly problems such as edge wear, thermal cracks on the wide side, shrinkage on the narrow side, and corrosion. The copper crystallizer base material ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C19/07C22C30/00C23C24/10
Inventor 陈常义徐国建傅新皓冯明远
Owner 鞍山煜宸科技有限公司
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