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Purple mixed copper smelting and oxidation-reduction system

A technology of red miscellaneous copper and smelting furnace, which is applied in the field of metal smelting and processing, which can solve the problems of long melting time, high fuel consumption, and lower combustion temperature, and achieve the effects of increasing the amount of excess oxygen, strong practicability, and shortening working hours

Active Publication Date: 2014-01-22
湖南金龙国际铜业有限公司
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AI Technical Summary

Problems solved by technology

[0004] However, the combustion system of this fixed reverberatory furnace generally uses air as a combustion aid. Since the air contains 79% nitrogen, it is a useless waste gas, and it also takes a lot of heat away from the flue gas emission. Secondly, the heat conduction blackness of the air The coefficient is low, and the heat absorption efficiency of copper material is low during combustion, thereby reducing the combustion temperature. In order to increase the furnace temperature, the flame can only be controlled in a slightly reducing atmosphere, high fuel consumption and low benefit. Due to lack of oxygen, a small amount of organic matter on the copper material is carbonized , a lot of black smoke, long melting time, and because of the large amount of nitrogen in the air, harmful nitrogen oxides will be generated, which need to be removed by environmental protection equipment
[0005] The reduction is mainly by means of natural gas or planting trees, etc., and there are also reductions such as heavy oil, diesel oil, carbon powder or reducing agents. Because carbon will be cracked at high temperature, carbon cannot be completely oxidized, and a large amount of black smoke will be generated. Environmentally friendly treatment tougher

Method used

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  • Purple mixed copper smelting and oxidation-reduction system

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specific Embodiment

[0018] A copper melting reverberatory furnace with a capacity of 80 tons is used. The burner 26 adopts flaming combustion, and the length of the flame is controlled within 2 to 6 meters. Natural gas and pure oxygen enter through the fuel supply pipeline 21 and the combustion aid supply pipeline 22 respectively. Control valve group 23, the ratio of natural gas and pure oxygen in the control valve group 23 and the gas flow at the gas outlet of the control valve group 23 are controlled by the PLC controller 24, the oxygen is multiplied by 10%, and enters the burner 26, after mixing It is ejected and burned in the reverberatory furnace, and the material is tracked by the material sensor 27, and the driving signal is sent to the PLC controller, and the angle of the burner 26 is automatically adjusted to be between 5° and 35° horizontally, directly hitting the material, and The relevant data is displayed on the computer operation screen 25, the melting time is 6 hours, the slag is fu...

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Abstract

The invention discloses a purple mixed copper smelting and oxidation-reduction system which comprises a reverberatory furnace body. A flame combustion device and a reduction device are arranged on the reverberatory furnace body, the flame combustion device comprises a fuel feeding pipeline, a combustion improver feeding pipeline and a combustor arranged on the reverberatory furnace body, and the reduction device comprises a reduction control system connected with the reverberatory furnace body. The flame combustion device further comprises a control valve set, a PLC, a computer operating screen and a material sensor, the reduction device further comprises a methyl alcohol feeding box, a feed pump, a smoke waste heat decomposer, a decomposed gas cooler, a decomposed gas molecule absorber, a compression system and a gas storage tank, and the methyl alcohol feeding box, the feed pump, the smoke waste heat decomposer, the decomposed gas cooler, the decomposed gas molecule absorber, the compression system and the gas storage tank are communicated in sequence. The purple mixed copper smelting and oxidation-reduction system is simple in structure, strong in practicality and especially suitable for a purple mixed copper reverberatory furnace.

Description

technical field [0001] The invention belongs to the field of metal smelting and processing, and in particular relates to a redox system for smelting red miscellaneous copper. Background technique [0002] The copper industry is a resource-based industry and an important part of the national economy. Since the reform and opening up, China's copper industry has achieved leapfrog development through continuous deepening of reforms and structural adjustments. The scale of the industry has continued to expand, the output of major products has continued to increase, the overall strength of the industry has gradually increased, and its competitiveness has been improved. At the same time, with the rapid development of the national economy and the continuous improvement of people's living standards, China's demand for copper metals is increasing day by day. Therefore, it is an inevitable choice for the sustainable development of the copper industry to insist on vigorously developing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B15/04
CPCY02P10/20
Inventor 苏华光毛铁
Owner 湖南金龙国际铜业有限公司
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