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High-strength and high-tenacity nodular cast iron and working roll of wide thick plate

A technology of nodular cast iron and high toughness, which is applied in the field of hot-rolled wide and thick plate work rolls. It can solve the problems of affecting the strength and toughness of materials, affecting the bonding strength of grain boundaries, and not being suitable for high-load and high-impact load rolls, etc., to achieve enhanced quenching performance, Increased rapid cooling and low energy consumption

Active Publication Date: 2010-07-14
JIANGSU GONGCHANG ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the high content of phosphorus in the core, the phosphorus eutectic is easily precipitated at the grain boundary, which affects the bonding strength of the grain boundary, affects the strength and toughness of the material, and is not suitable for high-load and high-impact load rolls. Generally, it is only suitable for low-rolling Rod and wire rolls with low load

Method used

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  • High-strength and high-tenacity nodular cast iron and working roll of wide thick plate
  • High-strength and high-tenacity nodular cast iron and working roll of wide thick plate

Examples

Experimental program
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Embodiment 1

[0022] Embodiment 1: In the intermediate frequency electric furnace according to the design composition, add pig iron, scrap steel and corresponding, smelt and obtain the former molten iron of nodular cast iron, control composition is (wt%): C3.4, Si1.35, Mn0.65, P≤0.063, S≤0.027, Cu0.73, Mo0.28, Sb0.0021, and the rest are Fe and impurity elements. When the temperature of the original molten iron reaches about 1455°C, iron is tapped, and 0.16% pure magnesium per ton of molten iron is added to the ladle when the iron is tapped. Add yttrium-based heavy rare earth magnesium (brand DY-3) into the spheroidization method. After spheroidization, the molten iron is expected to increase Si by 0.5wt%, and then add a composite inoculant measured by pure Si and 0.8wt% of the molten iron weight into the ladle for inoculation. The inoculant consists of yttrium-based long-acting inoculant (brand YFY-1) and FeSi75Al10.5-A, and the two are added at a ratio of 4:6. The final composition is (wt%...

Embodiment 2

[0023] Embodiment 2: Add pig iron, steel scrap and corresponding alloy materials in the intermediate frequency electric furnace, smelt to obtain the original molten iron of ductile iron, the original molten iron composition is (wt%): C3.3, Si1.31, Mn0.68, P≤0.059, S≤0.024, Cu0.75, Mo0.27, Sb0.0019, the rest are Fe and impurity elements, tap iron at 1455°C, add 0.18% pure magnesium / ton molten iron into the ladle, add yttrium-based heavy rare earth magnesium (grade DY-3) Spheroidization by flushing method. After spheroidization, the molten iron is expected to increase Si by 0.6%. After spheroidization, add a compound inoculant measured by pure Si and 0.85% of the weight of the molten iron into the ladle for inoculation. The composite inoculant consists of yttrium-based long-acting inoculant (brand YFY-1) and FeSi75Al10.5-A, and the two are added at a ratio of 4:6. The final composition that obtains ductile iron is (wt%): C3.24, Si2.56, Mn0.65, P≤0.052, S≤0.006, Cu0.71, Mo0.26, M...

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Abstract

The invention relates to the improvement of nodular cast iron, which is characterized in that 3.0-3.5 wt% of C, 2.0-2.8 wt% of Si, 0.5-0.8 wt% of Mn, not more than 0.08 wt% of P, not more than 0.02 wt% of S, 0.5-1.2 wt% of Cu, 0.2-0.6 wt% of Mo, 0.05-0.1 wt% of Mg, 0.01-0.03 wt% of Ca, 0.01-0.015 wt% of Re, 0.001-0.003 wt% of Sb, 0.01-0.05 wt% of Ba and the balance of Fe and impurity elements are smelted, then added into yttrium-based heavy rare earth magnesium for nodulizing by using a pour-over process; after nodulizing, a long-acting yttrium-based inoculant and silicon iron are utilized to carry out compound inoculation. The obtained nodular cast iron has both high strength and high tenacity, wherein the tensile strength of as-cast nodular cast iron is not less than 500MPa, and the tenacity is not less than 9J / cm2; by metallographic analysis, the as-cast nodular cast iron has a structure with part of fine pearlites and globular graphite, and the graphite globuring ratio can be improved by more than 2 levels. The invention is especially suitable for the high-strength nodular cast iron used for the core of the working roll of a wide thick plate, thereby greatly prolonging the service life of the working roll.

Description

technical field [0001] The invention relates to the improvement of nodular cast iron, in particular to a nodular cast iron with high tensile strength and excellent toughness, and a hot-rolled wide and thick plate work roll. Background technique [0002] The hot-rolled work rolls for wide and thick plates (such as thickness ≥ 50mm, plate width ≥ 3.5m) are usually composed of a high wear-resistant iron-based material outer layer and a ductile iron core, which are composited by centrifugal casting. The material for the core of the work roll generally adopts the national standard grade SG I, SG II or SGIII chrome-molybdenum nodular graphite infinite chilled cast iron. The original molten iron of the above three materials is spheroidized by adding magnesium under pressure or light rare earth magnesium. Single ferrosilicon (such as FeSi75Al10.5-A) after inoculation, as a material for the core of centrifugal composite wide and thick plate work rolls, such as chemical composition (w...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C33/08
Inventor 邵黎军张文君周勤忠
Owner JIANGSU GONGCHANG ROLL
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