Fused iron catalyst for producing light olefins from syngas and preparation method and application thereof
A molten iron catalyst and low-carbon olefin technology, applied in physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, and hydrocarbon production from carbon oxides, can solve low mechanical strength and high production costs , expensive and other issues
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Embodiment 1
[0085] According to magnetite powder 91.6, iron powder 2.1, alumina (Al 2 o 3 ) 1.8, potassium nitrate (KNO 3 ) 1.08, calcium carbonate (CaCO 3 )5.4, lanthanum oxide (La 2 o 3 ) 1.0 weight ratio, put into the electric melting furnace and energize for melting. The melting temperature is determined by the melting point of the material. The melting time is 4 to 5 hours. Below ℃, after cooling, the frit is crushed, ball milled and sieved to obtain a catalyst product, and the particle size of the catalyst product is 1-6 mm.
[0086] The final composition of the prepared catalyst is controlled as: the ratio of the amount of ferrous iron to ferric iron Fe 2+ / Fe 3+ is 0.54, the iron oxide content is 93.7%, alumina (Al 2 o 3 )1.8%, potassium oxide (K 2 O) 0.5%, calcium oxide (CaO) 3.0%, lanthanum oxide (La 2 o 3 ) 1.0%. The XRD measurement results show that the phase before reduction is magnetite (Fe 3 o 4 ). At a syngas space velocity of 12600h -1 , pressure P=1.4MPa,...
Embodiment 2
[0088] According to magnetite powder 73.1, iron powder 21.8, alumina (Al 2 o 3 ) 1.0, potassium nitrate (KNO 3 ) 2.15, calcium carbonate (CaCO 3 ) 2.7, samarium oxide (Sm 2 o 3) 1.5 weight ratio, put into the electric melting furnace and energize for melting. The melting temperature is determined by the melting point of the material. The melting time is 4 to 5 hours. Below ℃, after cooling, the frit is crushed, ball milled and sieved to obtain a catalyst product, and the particle size of the catalyst product is 10-300 microns.
[0089] The final composition of the prepared catalyst is controlled as: the ratio of the amount of ferrous iron to ferric iron Fe 2+ / Fe 3+ 8.40, the iron oxide content is 95.0%, alumina (Al 2 o 3 ) 1.0%, potassium oxide (K 2 O) 1.0%, calcium oxide (CaO) 1.5%, samarium oxide (Sm 2 o 3 ) 1.5%. The XRD results show that the phase before reduction is wustite (Fe 1-x O). At a syngas space velocity of 8400h -1 , pressure P=2.0MPa, reaction te...
Embodiment 3
[0091] According to magnetite powder 102.2, graphite powder 2.8, alumina (Al 2 o 3 ) 3.5, potassium nitrate (KNO 3 ) 3.27, calcium carbonate (CaCO 3 )3.6, cerium oxide (Ce 2 o 3 ) 0.6 weight ratio after mixing, put it into an intermediate frequency furnace and energize it for melting. The melting temperature is controlled at 2000°C. Crushing, ball milling and sieving to obtain a catalyst product, the particle size of the catalyst product is 10-300 microns.
[0092] The final composition of the prepared catalyst is controlled as: Fe 2+ / Fe 3+ is 1.96, the iron oxide content is 92.4%, alumina (Al 2 o 3 )3.5%, potassium oxide (K 2 O) 1.5%, calcium oxide (CaO) 2.0%, cerium oxide (Ce 2 o 3 )0.6%. Wherein, the carbon or graphite powder added in the raw material volatilizes in the form of carbon oxide during melting, therefore, the final composition of the catalyst does not contain this substance. The XRD measurement results show that the phase before reduction is magnet...
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