Magnetic sorting material and producing method and application thereof
A technology of magnetic separation and polymer materials, applied in the field of magnetic materials for the separation of biological samples, can solve the problem of low magnetic induction intensity, and achieve the effect of uniform size, regular shape and low coercive force
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Embodiment 1
[0038] Preparation of magnetic separation pellets: prepared by splash quenching method.
[0039] Take three parts of soft iron material, its composition and weight percentage are respectively: iron 99.0% + carbon 0.04%, iron 99.5% + carbon 0.001%, and iron 99.8% + carbon 0.01%, and the balance contains a very small amount of aluminum, Sodium, zinc, chromium, nickel, copper, manganese and other elements. The three materials are melted at a high temperature of 1500°C-1800°C, and the molten soft iron is sprayed at a speed of 3-50 m / s, dropped from a high altitude or centrifugally thrown out, and the surface tension of the liquid phase is used to automatically shrink into a ball. Falling into the water, it suddenly condenses into a small iron ball.
Embodiment 2
[0041] Particle size screening: Most of the particle sizes of the three kinds of material pellets prepared in Example 1 are 0.2-1mm, and the magnetic properties of the iron balls are different with different particle sizes. The present invention adopts a sampling sieve to carry out particle size screening: a sampling sieve with a suitable mesh number is selected to screen pellets with target particle sizes of 0.01-0.1mm, 0.1-0.2mm and 0.2-1mm respectively. Iron balls with a larger particle size of 0.2-1 mm can be used to process a large number of samples, and are suitable for separating magnetically labeled biological samples with strong magnetic responses. Iron balls with a smaller particle size of 0.01-0.1 mm or 0.1-0.2 mm can generate a magnetic field with a larger gradient, which is suitable for separating magnetically labeled biological samples with weak magnetic response.
[0042]Density Screening: The main component of pellets is iron. During the preparation of pellets...
Embodiment 3
[0045] Improving magnetic permeability: The stress generated by quenching makes the magnetic properties of the balls unable to meet the requirements of sorting materials. It is necessary to eliminate the stress through a suitable annealing process, so as to improve the magnetic permeability of the small iron ball and reduce its coercive force. Raise the temperature to 400-900°C with the furnace, control the temperature to 700-1000°C, keep it for 1-5 hours, and cool it down to 400-900°C at a controlled speed, preferably raise the temperature to 800°C with the furnace, control the temperature to 900°C, and keep it for 4 hours. Cool down to 500°C at controlled speed. In order to avoid the oxidation of the balls, the annealing of the balls is carried out in a vacuum furnace or a hydrogen atmosphere. The annealed pellets have fine grains, uniform structure, low hardness, low coercive force (Hc=30~150A / m) and high maximum magnetic permeability (μ max =4000~9000), which meets the b...
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