Near clean shaping preparation method of granular reinforced metal base composite material based on region selection laser sintering
A selective laser sintering and near-net shape technology, which is applied in the field of composite materials, can solve problems such as difficulty, high melt density, unfavorable impurities and gas discharge, and achieve low cost, large size, easy control of volume fraction, and perfect stability Effect
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Embodiment 1
[0022] This example is the preparation of silicon carbide particle reinforced aluminum matrix composite material.
[0023] (1) Preparation of powder materials for selective laser sintering: uniformly mix 20 μm silicon carbide particles and 25% pure aluminum powder to obtain a mixed powder; then add the following fillers to the mixed powder: lubricant: graphite, dispersant: White carbon black, light absorber: carbon black;
[0024] (2) Preparation of the prefabricated part: using the selective laser sintering method, the mixed powder is made of low melting point metal powder: pure aluminum powder as the prefabricated part binder, and the laser selective sintering is directly formed in a nitrogen atmosphere to prepare the reinforcement prefabricated part. Φ35mm×40mm prefabricated parts, the process conditions are: laser power 200W, scanning speed 500mm / s, powder layer thickness 0.2mm, scanning distance 0.2mm;
[0025] (3) Preparation of composite materials: Vacuum variable pres...
Embodiment 2
[0027] This example is the preparation of silicon nitride particle reinforced aluminum matrix composite material.
[0028] (1) Preparation of powder materials for selective laser sintering: 15 μm silicon nitride particles, 10Vol% ammonium dihydrogen phosphate, 10% polypropylene (PP) powder, 10% pure aluminum powder, uniformly mixed and proportioned to obtain a mixed powder, Then add the following fillers to the mixed powder: lubricant: graphite, dispersant: talcum powder, light absorber: carbon black;
[0029] (2) Preparation of the prefabricated part: using the selective laser sintering method, the mixed powder added with the filler is sintered and preformed, and then the reinforced body prefabricated part is prepared by secondary firing to prepare a Φ35mm×40mm prefabricated part. The process conditions are: laser power 22W , the scanning speed is 1800mm / s, the powder layer thickness is 0.15mm, and the scanning distance is 0.2mm; the preform is placed in the sintering furnace...
Embodiment 3
[0032] This example is the preparation of silicon boride particle reinforced magnesium-based composite material.
[0033] (1) Preparation of powder material for selective laser sintering: uniformly mix 11 μm silicon boride particles, 10 Vol% ammonium dihydrogen phosphate and 5% pure magnesium powder to obtain mixed powder;
[0034] (2) Preparation of the prefabricated part: using the selective laser sintering method, the mixed powder is made of low melting point metal powder: pure magnesium powder as the prefabricated part binder, and the laser selective sintering is directly formed under an argon atmosphere to prepare the reinforcement prefabricated part. To form Φ20mm×25mm prefabricated parts, the process conditions are: laser power 150W, scanning speed 800mm / s, powder layer thickness 0.16mm, scanning distance 0.2mm;
[0035] (3) Preparation of composite materials: Vacuum variable die casting infiltration method is adopted, that is, the preform is fixed in a heater in a high...
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