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Preparation method for anti-ice surfaces of bionic coupling water collecting aluminum alloys

An aluminum alloy surface, aluminum alloy technology, applied in metal processing equipment, manufacturing tools, welding equipment and other directions, can solve the problem of the loss of anti-icing ability of the hydrophobic surface, achieve easy large-area preparation, excellent surface stability and durability, good Effects of stability and durability

Active Publication Date: 2019-08-27
JILIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

By adjusting the experimental process, the surface structure and hydrophobicity can be adjusted. However, the superhydrophobic surface prepared by these methods does not mean that it has better anti-icing performance.
And a large number of experiments have shown that as time goes by, tiny water droplets will pin and gather in the micro-nano gaps, eventually causing the hydrophobic surface to lose its anti-icing ability
Therefore, how to deal with the superhydrophobic anti-icing surface exposed to supersaturated humidity for a long time, the tiny water droplets will pin and gather in the micro-nano gaps, and finally the problem that the hydrophobic surface loses the anti-icing ability needs to be solved urgently.

Method used

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  • Preparation method for anti-ice surfaces of bionic coupling water collecting aluminum alloys
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preparation example Construction

[0026] The invention relates to a preparation method of a bionic coupling water-collecting aluminum alloy anti-icing surface. The microstructure of the back of a desert beetle with water-collecting function is used as a design prototype, and a laser engraving technology and a brushing process are used to prepare an imitation desert beetle back cover. The micro-nano-level water-collecting structure surface with water function further verifies the application of its anti-icing function.

[0027] The method first adopts the laser ablation processing technology, the purpose is to design and change the surface morphology of the aluminum alloy, prepare a regular micro-column array structure, and prepare a uniform coating on the surface of the microstructure by brushing; Laser ablation prepares the surface with water collection function, the specific steps are as follows:

[0028] A. Pretreatment of the aluminum alloy surface: the aluminum alloy surface is polished with 800#, 1500#, ...

Embodiment 1

[0041] A method for preparing a bionic coupled water-collecting aluminum alloy anti-icing surface, comprising the following steps:

[0042] A. Pretreatment of the aluminum alloy surface: the aluminum alloy surface is polished with 800#, 1500#, 2000# sandpaper in turn to remove the surface oxide layer, and the polished aluminum alloy surface is placed in acetone, absolute ethanol and distilled water for ultrasonic cleaning , to remove dirt on the surface;

[0043] B. Preparation of surface micro-nano hierarchical structure: use a laser engraving machine to perform laser ablation on the pretreated aluminum alloy surface to prepare an aluminum alloy surface with a microstructure. The ratio of the diameter to the distance between two adjacent microcolumns is 1:2, and the height of the microcolumns is 0.5mm;

[0044] Subsequently, the surface of the aluminum alloy with microstructure was placed in acetone, absolute ethanol and distilled water for ultrasonic cleaning to remove the ...

Embodiment 2

[0051] A method for preparing a bionic coupled water-collecting aluminum alloy anti-icing surface, comprising the following steps:

[0052] A. Pretreatment of the aluminum alloy surface: the aluminum alloy surface is polished with 800#, 1500#, 2000# sandpaper in turn to remove the surface oxide layer, and the polished aluminum alloy surface is placed in acetone, absolute ethanol and distilled water for ultrasonic cleaning , to remove dirt on the surface;

[0053] B. Preparation of surface micro-nano hierarchical structure: use a laser engraving machine to perform laser ablation on the pretreated aluminum alloy surface to prepare an aluminum alloy surface with a microstructure. The ratio of the column diameter to the distance between two adjacent micro-pillars is 1:1, and the height of the micro-pillars is 0.5mm;

[0054] Subsequently, the surface of the aluminum alloy with microstructure was placed in acetone, absolute ethanol and distilled water for ultrasonic cleaning to re...

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Abstract

The invention relates to a preparation method for anti-ice surfaces of bionic coupling water collecting aluminum alloys; the preparation method is enlightened by water collecting structures at the back parts of desert beetles; and the surfaces of the bionic coupling water collecting aluminum alloys are prepared by adopting a method of coupling hydrophobic areas with hydrophilic areas. In the method, firstly, a laser ablation machining process is adopted to prepare micro-column array structures with a certain depths on the surfaces of aluminum alloys; prepared PDMS and super-hydrophobic kaolinparticle mixtures are rotationally coated in the micro-column array structures, and are placed in a drying box of 100 DEG C for heating by 120 min; and finally, the laser ablation is performed on thesurfaces again to prepare the anti-ice surfaces of the bionic coupling water collecting aluminum alloys. The preparation method is simple in operation, controllable in experimental parameter and low in cost; the method can be used for preparing the anti-ice surfaces of the bionic coupling water collecting aluminum alloys; and the surfaces achieve better ice resistance, excellent mechanical stability and aging resistance.

Description

technical field [0001] The invention belongs to the technical field of surface modification of metal materials, and in particular relates to a preparation method of a bionic coupled water-collecting aluminum alloy anti-icing surface. Background technique [0002] The phenomenon of surface freezing and sticking has always seriously affected various fields of social production and people's life, such as transportation, agriculture, electricity, water conservancy, aviation, etc., posing a serious threat to production efficiency, reliability and safety. At present, the research on freeze-stick phenomenon is mainly based on interface adhesion theory and simple empirical control technology, mainly including: thermal deicing method, mechanical deicing method and other passive deicing methods, but these methods also bring Many problems, such as high energy consumption, high risk and will cause surface damage and accelerate equipment aging. Therefore, research on new anti-icing tech...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/352B23K26/70C23C26/00
CPCB23K26/70B23K26/355C23C26/00
Inventor 刘燕李鑫林李淑一高涵鹏韩志武任露泉
Owner JILIN UNIV
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