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EBM molded titanium implant and preparation method and application thereof

A technology of implants and titanium alloys, applied in prostheses, pharmaceutical formulations, surface reactive electrolytic coatings, etc., can solve problems such as easy trapping in holes, rough surface of titanium implants, and damage to normal functions of the human body. Reduce the risk of implant failure, improve resource utilization, and reduce the effect of time

Inactive Publication Date: 2019-01-18
SHANDONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the surface of the titanium implant after EBM molding is relatively rough, and there are sharp burrs formed by the incomplete melting of the powder. At the same time, due to the existence of the porous structure, the powder residue is easily trapped inside the hole. If it is not removed, the implant will be damaged. The danger of powder wear and dissociation during long-term service can cause adverse reactions such as human poisoning and damage the normal functions of the human body.

Method used

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  • EBM molded titanium implant and preparation method and application thereof
  • EBM molded titanium implant and preparation method and application thereof
  • EBM molded titanium implant and preparation method and application thereof

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preparation example Construction

[0037] In view of this, in a specific embodiment of the present invention, a kind of preparation method of EBM shaped titanium implant is provided, and described method comprises:

[0038] (1) EBM molding of titanium implants: using metal titanium or titanium alloy spherical powder as raw material, the implants are printed out by EBM molding;

[0039] Among them, the electron beam power is 900W, the spot diameter is 100μm, the layer thickness is 50μm, and the scanning speed is 800mm / s;

[0040] (2) Ultrasonic acid etching: use hydrochloric acid, sulfuric acid, hydrofluoric acid, nitric acid, oxalic acid, hydrogen peroxide and other different acids or oxidants to mix one or more kinds of acid etching solution, and immerse the formed implant in the etching solution. liquid. The temperature is 10°C to 80°C, and the treatment time is 1 to 30 minutes. Ultrasonic waves are introduced into the acid etching process, the ultrasonic frequency is 40kHz, and the power is 100-600W.

[0...

Embodiment 1

[0055] (1) Titanium implant EBM molding: Use Solidworks software to draw a titanium rod model with a size of Φ2*3, use 3-matic software to add porous array elements on the titanium rod model through Boolean operations, set the aperture to 0.18mm, and The rod diameter is 0.2mm and the porosity is 55%. After importing the EBM molding equipment, the titanium alloy Ti6Al4V spherical powder is used as the raw material for printing. The powder diameter is 45-106μm, the electron beam power is 900W, the spot diameter is 100μm, the layer thickness is 50μm, and the scanning speed is 800mm / s.

[0056] (2) Ultrasonic acid etching: Prepare hydrofluoric acid with a mass fraction of 40% and 37% hydrochloric acid, mix them with water at a volume ratio of 1:1:18, and immerse the formed implant in the acid solution for corrosion. The temperature is 30°C, and the acid etching time is 5 minutes. Ultrasonic waves are introduced during the acid etching process, the ultrasonic frequency is 40kHz, ...

Embodiment 2

[0060] (1) Titanium implant EBM molding: Use Solidworks software to draw a titanium rod model with a size of Φ2*3, use 3-matic software to add porous array elements on the titanium rod model through Boolean operations, set the aperture to 0.18mm, and The rod diameter is 0.2mm and the porosity is 55%. After importing the EBM molding equipment, the titanium metal spherical powder is used as the raw material for printing. The powder diameter is 50-110μm, the electron beam power is 900W, the spot diameter is 100μm, the layer thickness is 50μm, and the scanning speed is 800mm / s.

[0061] (2) Ultrasonic acid etching: Prepare sulfuric acid with a mass fraction of 98% and 35% hydrochloric acid, mix them with water at a volume ratio of 0.1:1:10, and immerse the formed implant in the acid solution for corrosion. The temperature is 40°C, and the acid etching time is 10 minutes. Ultrasonic waves are introduced into the acid etching process, the ultrasonic frequency is 40kHz, and the pow...

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Abstract

The invention provides an EBM molded titanium implant and a preparation method and application thereof and belongs to the technical field of biomedical implant materials. The preparation method of theEBM molded titanium implant comprises the step of carrying out aftertreatment on a titanium implant molded in an EBM manner, wherein the aftertreatment comprises ultrasonic acid etching and anodic oxidation. According to the preparation method, during the preparation of the EBM molded titanium implant, the EBM molded titanium implant is subjected to surface treatment by adopting ultrasonic acid etching and anodic oxidation, so that residual powder can be effectively removed, and meanwhile, a micro-nano multistage structure beneficial to cell adhesion, propagation and differentiation is prepared on the surface of the titanium implant. The preparation method provided by the invention is simple and convenient, the consumption of chemical reagents can be effectively lowered; meanwhile, the prepared titanium implant has a rich micro-nano multistage structure, and thus, the osteogenesis activity of the implant can be effectively promoted; meanwhile, the bone integration capability of the implant can be effectively enhanced, the success rate of planting is increased, and thus, the EBM molded titanium implant and the preparation method thereof have broad application prospects.

Description

technical field [0001] The invention belongs to the technical field of biomedical implant materials, and in particular relates to an EBM shaped titanium implant and its preparation method and application. Background technique [0002] The information disclosed in this background section is only intended to increase the understanding of the general background of the present invention, and should not be considered as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. [0003] With the advancement of the aging population and the emergence of side effects of autologous and allogeneic bone transplantation, the clinical demand for bone implant materials is increasing. Due to its excellent properties such as good biocompatibility, corrosion resistance and mechanical properties, titanium metal is a kind of intracorporeal replacement material with development potential, and has been widely used clinica...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23F1/26C25D11/26B82Y30/00B82Y40/00A61L27/06
CPCC23F1/26A61L27/06A61L2400/18A61L2430/02B82Y30/00B82Y40/00C25D11/26
Inventor 万熠任冰王宏卫于明志张晓
Owner SHANDONG UNIV
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