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A kind of metal mold environmental protection coating for carbon-iron alloy casting and preparation process thereof

An environmentally friendly coating and ferroalloy technology, applied in the field of coatings, can solve the problems of loss, easy cracking or deformation, serious loss of ingot molds, etc., and achieve the effect of long duration and avoiding strong thermal shock

Active Publication Date: 2020-02-11
上海宝叶冶金技术有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In actual production, lime water is often used to coat the surface of the ingot. However, this method has the following disadvantages: 1. The coating cannot be applied
With the evaporation of water in the paint, the lime powder becomes non-sticky monomeric tiny particles, which are easy to fall off from the mold wall before casting, and the lime powder concentrated on the large plane also goes with the slag during casting. Floating together, it will not protect the mold; 3. The amount of paint is large, and the loss of the ingot mold is serious
Since the bonding force with the mold wall tends to be zero, the dosage has to be increased to form a thick layer of powder at the bottom of the ingot mold to isolate the liquid ferroalloy from the bottom of the mold and play a role in demoulding; because a large amount of water paint is used, the ingot The mold is subjected to chilling effect, it is very easy to crack or deform, and the loss is serious. Even if the dosage is increased, the problem of hanging powder on the wall of the vertical mold cannot be solved; 4. The environment is seriously polluted
During the casting process, lime powder will quickly spread to the workshop with the heat wave, forming high-concentration dust-containing waste gas and discharging it into the atmosphere, which is extremely harmful to the health of operators and has a serious impact on the environment; 5. The protection of molds Single mechanism, poor effect
In addition to the fact that the mold wall cannot be hung with powder and cannot protect the ingot mold, the powder on the bottom plane of the mold only protects the mold by physical isolation, so the effect is not good.

Method used

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  • A kind of metal mold environmental protection coating for carbon-iron alloy casting and preparation process thereof
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  • A kind of metal mold environmental protection coating for carbon-iron alloy casting and preparation process thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0053] The carbon iron alloy cast metal mold environmental protection coating based on oxidation-reduction reaction of the present embodiment, and preparation technology thereof, it comprises the following processing steps:

[0054] 1), grinding 20 parts of dolomite powder into powder respectively, the fineness of the powder is not less than 200 mesh;

[0055] 2), use pure water to mix 70 parts of Na with a modulus of 1.5-3.5 2 SiO 3 The aqueous solution is diluted to 10%-80% Na 2 SiO 3 Aqueous solution, join in the reactor, start the stirrer and stir for 5min;

[0056] 3), slowly add 20 parts of dolomite powder ground into powder in step 1), and 5 parts of manganese oxide, 3 parts of silicon micropowder, and 2 parts of coal powder into the reactor, continue to start the mixer, and stir for 4 hours to obtain an environmentally friendly coating;

[0057] 4) Inspection: The density of the prepared environmentally friendly coating is in the range of 1.05-2.0, which is a qual...

Embodiment 2

[0060] The carbon iron alloy cast metal mold environmental protection coating based on oxidation-reduction reaction of the present embodiment, and preparation technology thereof, it comprises the following processing steps:

[0061] 1), 10 parts of limestone powder and 10 parts of dolomite powder are respectively ground into powder, and the fineness of powder is not less than 200 mesh;

[0062] 2), use pure water to mix 60 parts of Na with a modulus of 1.5-3.5 2 SiO 3 The aqueous solution is diluted to 10%-80% Na 2 SiO 3 Aqueous solution, join in the reactor, start stirrer and stir 4min;

[0063] 3), 10 parts of limestone powder and 10 parts of dolomite powder that are ground into powder in step 1), and 3 parts of magnesite powder, 2 parts of ferrochrome dust removal powder, 6 parts of high carbon ferromanganese alloy dust removal powder, 5 parts of silicon micropowder, Slowly add 3 parts of coal powder and 1 part of asphalt powder into the reactor, continue to start the m...

Embodiment 3

[0067] The carbon iron alloy cast metal mold environmental protection coating based on oxidation-reduction reaction of the present embodiment, and preparation technology thereof, it comprises the following processing steps:

[0068] 1), 8 parts of limestone powder and 7 parts of dolomite powder are ground into powder respectively, and the fineness of powder is not less than 200 mesh;

[0069] 2), use pure water to mix 75 parts of Na with a modulus of 1.5-3.5 2 SiO 3 The aqueous solution is diluted to 10%-80% Na 2 SiO 3 Aqueous solution, join in the reactor, start the stirrer and stir for 6min;

[0070] 3), 8 parts of limestone powders and 2 parts of dolomite powders that are ground into powder in step 1), and 4 parts of magnesite powders, 3 parts of ferrochrome dust removal powders, 4 parts of manganese silicon alloy dust removal powders, 2 parts of silicon micropowder, 1 Slowly add one part of coal powder and one part of asphalt powder into the reactor, continue to start ...

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Abstract

The invention relates to the technical field of coating, in particular to metal mold environment-friendly coating for carbon ferroalloy casting based on oxidation-reduction reaction and a preparationprocess thereof. The environment-friendly coating comprises, by weight, 0.1-30 parts of limestone powder, 0.1-30 parts of dolomite powder, 0-30 parts of magnesite powder, 0-30 parts of ferrochrome dust removal powder, 0-30 parts of manganese alloy dust removal powder, 0.1-20 parts of silica powder, 0.1-10 parts of pulverized coal and 0-10 parts of asphalt powder. The preparation process comprisesthe steps of grinding limestone powder and dolomite powder, diluting a Na2SiO3 aqueous solution, and conducting stirring, testing, tinning, and packaging. The environment-friendly coating is mainly used for the metal mould casting of ferroalloy with low carbon requirements, such as high carbon ferrochrome, high carbon ferromanganese and manganese silicon alloys, and the problems that a mold is stuck and the damage to the mold is serious in casting of the alloys are solved; and the preparation process is high in production efficiency and facilitates large-scale production.

Description

technical field [0001] The invention relates to the technical field of coatings, in particular to an environment-friendly coating for metal molds used for carbon iron alloy casting and a preparation process thereof. Background technique [0002] At present, most of the ingots produced in the domestic iron and steel metallurgy, non-ferrous metals and mechanical casting industries are to cast liquid metal into steel ingot molds to obtain various ingots of different sizes. In actual production, lime water is often used to coat the surface of the ingot. However, this method has the following disadvantages: 1. The coating cannot be applied. When the mold temperature is higher than 150°C, the water will immediately turn into a small ball when it touches the mold wall, and roll down to the bottom of the mold with the powder; 2. The coating has no bonding force with the mold wall. With the evaporation of water in the paint, the lime powder becomes non-sticky monomeric tiny particle...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 曾少兰曾世昭吴秋勤
Owner 上海宝叶冶金技术有限公司
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