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Resin-based high-strength wear-resistant grinding wheel material and preparation method thereof

A high-strength, resin-based technology used in abrasives, bonded grinding wheels, grinding/polishing equipment, etc., can solve problems such as poor strength and wear resistance

Inactive Publication Date: 2017-11-24
安徽昌悌进出口贸易有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The strength and wear resistance of the resin grinding wheel in the prior art are poor, which cannot meet the needs of actual use, so it is urgent to develop a resin-based high-strength wear-resistant grinding wheel material to solve the problems in the prior art

Method used

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  • Resin-based high-strength wear-resistant grinding wheel material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A kind of resin-based high-strength wear-resistant grinding wheel material proposed by the present invention, its raw materials include by weight: 45 parts of modified phenolic resin, 10 parts of epoxy resin, 6 parts of powdered nitrile rubber, 5 parts of polyurethane elastomer, polyethylene 4.5 parts of alcohol butyral, 3.5 parts of iron disulfide, 6 parts of copper powder, 6 parts of zinc oxide, 3.5 parts of graphite, 2.5 parts of hollow ceramic ball, 4.5 parts of corundum, 3 parts of corundum, 4.5 parts of talcum powder, 6 parts of silicon carbide , 4.5 parts of alumina, 4.5 parts of boron oxide, 3.5 parts of boron nitride, 3 parts of chromium trioxide, 2.5 parts of nano silicon dioxide, 6 parts of silane coupling agent KH-550, 4.5 parts of wear-resistant additive.

[0016] The modified phenolic resin was prepared according to the following process: 20 parts by weight of nano-montmorillonite, 6 parts of multi-walled carbon nanotubes and 3.5 parts of dichloroethane were ...

Embodiment 2

[0020] A resin-based high-strength wear-resistant grinding wheel material proposed by the present invention, its raw materials include by weight: 40 parts of modified phenolic resin, 15 parts of epoxy resin, 4 parts of powdered nitrile rubber, 6 parts of polyurethane elastomer, polyethylene 3 parts of alcohol butyral, 5 parts of iron disulfide, 4 parts of copper powder, 9 parts of zinc oxide, 2 parts of graphite, 4 parts of hollow ceramic ball, 3 parts of corundum, 5 parts of corundum, 3 parts of talcum powder, 8 parts of silicon carbide , 1 part of alumina, 6 parts of boron oxide, 2 parts of boron nitride, 4 parts of chromium trioxide, 1 part of nano-silica, 8 parts of silane coupling agent KH-550, and 3 parts of wear-resistant additive.

[0021] The modified phenolic resin was prepared according to the following process: 15 parts by weight of nano-montmorillonite, 8 parts of multi-walled carbon nanotubes and 2 parts of dichloroethane were uniformly mixed, ultrasonically treat...

Embodiment 3

[0025] A resin-based high-strength wear-resistant grinding wheel material proposed by the present invention, its raw materials include by weight: 50 parts of modified phenolic resin, 5 parts of epoxy resin, 8 parts of powdered nitrile rubber, 4 parts of polyurethane elastomer, polyethylene 6 parts of alcohol butyral, 2 parts of iron disulfide, 8 parts of copper powder, 3 parts of zinc oxide, 5 parts of graphite, 1 part of hollow ceramic ball, 6 parts of corundum, 1 part of corundum, 6 parts of talcum powder, 4 parts of silicon carbide , 8 parts of alumina, 3 parts of boron oxide, 5 parts of boron nitride, 2 parts of chromium trioxide, 4 parts of nano-silica, 4 parts of silane coupling agent KH-550, and 6 parts of wear-resistant additive.

[0026] The modified phenolic resin was prepared according to the following process: 25 parts by weight of nano-montmorillonite, 4 parts of multi-walled carbon nanotubes and 5 parts of dichloroethane were evenly mixed, ultrasonically treated f...

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Abstract

The invention discloses a resin-based high-strength wear-resistant grinding wheel material. The resin-based high-strength wear-resistant grinding wheel material is prepared from modified phenolic resin, epoxy resin, powder butadiene-acrylonitrile rubber, polyurethane elastomer, polyvinyl butyral, iron disulfide, copper powder, zinc oxide, graphite, hollow ceramic balls, corundum, carborundum, talcum powder, silicon carbide, aluminum oxide, boron oxide, boron nitride, chromic oxide, nanosilicon dioxide, a silane coupling agent, namely KH-550 and wear-resistant auxiliary agents. The invention further provides a preparation method of the resin-based high-strength wear-resistant grinding wheel material. The resin-based high-strength wear-resistant grinding wheel material is excellent in wear resistance, good in bonding performance and high in hardness; heat resistance and hardness of a resin grinding wheel are improved; cracks formed due to rigid grinding are reduced; heat is dissipated fast; a great amount of heat released in the cutting process of the grinding wheel can be dissipated fast and conveniently; and the effect that the cutting temperature is lowered is achieved.

Description

technical field [0001] The invention relates to the technical field of grinding wheel materials, in particular to a resin-based high-strength wear-resistant grinding wheel material and a preparation method thereof. Background technique [0002] Grinding wheels used for polishing can be generally divided into three categories: vitrified bonded grinding wheels, rubber bonded grinding wheels and resin bonded grinding wheels according to the type of bond used. Vitrified bonded grinding wheels are the earliest developed and used in the largest amount. Rubber bonded grinding wheels Due to the complex operation process, its market is small. The resin bonded grinding wheel is made of resin as the bond and the abrasive. With the continuous development of the polymer material industry, the development of the resin bonded grinding wheel is rapid. The resin bonded grinding wheel is in It is often used in polishing, fine grinding, etc. in the grinding process. It has superior characteris...

Claims

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Application Information

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IPC IPC(8): B24D3/28B24D3/32B24D3/34B24D5/12B24D18/00
CPCB24D3/285B24D3/32B24D3/344B24D5/12B24D18/0009
Inventor 胡昌悌
Owner 安徽昌悌进出口贸易有限公司
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